Nearline-PM for Pharmaceuticals
Wireless Network Vibration Sensor System "NearLine-PM" [Enables proactive measures before failures by predicting equipment anomalies]
A wiring-free vibration sensor visualizes the vibrations of pharmaceutical equipment, enabling early detection of abnormalities.
In the pharmaceutical industry, stable operation of manufacturing equipment is essential for maintaining product quality and production efficiency. In particular, abnormalities in rotating equipment such as compressors and pumps can lead to production line stoppages and a decline in product quality. Nearline-PM supports stable operation of these facilities by continuously monitoring their vibrations and detecting abnormalities early. 【Usage Scenarios】 - Vibration monitoring of pumps, compressors, and fans on pharmaceutical manufacturing lines - Vibration monitoring of equipment in clean rooms - Monitoring of equipment condition in quality control departments 【Benefits of Implementation】 - Prevents unexpected equipment failures and improves production efficiency - Maintains product quality and reduces the occurrence of defective products - Enables planned maintenance and reduces maintenance costs
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basic information
【Features】 - Utilizes battery-operated wireless sensors, eliminating the need for wiring work. - Capable of near-continuous monitoring with automatic measurements once a day as standard; measurement frequency can be set as desired. - Can be retrofitted, making it suitable for small-scale starts. - Supports high frequencies (17kHz) to detect initial abnormalities in bearings. - Despite being a compact sensor, it has a long battery life design of approximately 5 years. 【Our Strengths】 Asahi Kasei Engineering Corporation provides consistent engineering services from design and construction to maintenance, addressing all customer needs related to their equipment. We also offer technical support from qualified vibration diagnosis professionals, assisting from the introduction to the operation of near-line PM.
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【Implementation Results】 We have implemented our solutions in over 300 facilities across various industries, including chemicals, power, automotive, steel, semiconductors, paper, food, shipbuilding, and marine vessels. 【Challenges and Background Before Implementation】 Customers facing issues such as sudden unexpected failures of rotating equipment (motors, pumps, fans, etc.) that lead to manufacturing line stoppages and infrastructure service interruptions have adopted our solutions. ■ Difficult to predict unexpected failures ■ Maintenance work is overly reliant on specific individuals ■ Increased inspection workload ■ Difficulties in introducing wired sensors (installation, cost) ■ Significant impact from sudden equipment shutdowns 【Implementation Effects】 ■ Predicting unexpected equipment failures has become possible through trend monitoring ■ Standardization of normal/abnormal equipment judgment has been achieved through quantitative management using vibration data ■ The automatic measurement system has reduced inspection workload, contributing to increased productivity ■ The small, wireless sensors allowed for a small-scale start in installation ■ Measurement in high-frequency bands has enabled the detection of initial abnormalities in bearings, allowing for planned maintenance responses *For more details, please download the PDF document or feel free to contact us.
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Company information
Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.
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