Equipment Maintenance DX with Smart iMATE for the Automotive Industry
Optimize equipment maintenance and support improved production efficiency.
In the automotive industry, maintaining quality and improving production efficiency are always required. Particularly in manufacturing lines composed of a wide variety of parts, equipment failures can lead to production stoppages and significant losses. Smart iMATE analyzes daily maintenance records using AI to detect signs of potential failures and supports rapid recovery, thereby reducing equipment downtime and contributing to improved production efficiency. 【Usage Scenarios】 - Maintenance management of key equipment such as presses, welding robots, and painting booths in automotive manufacturing plants - Preventive maintenance and response to unexpected failures of production equipment at parts suppliers - Analysis of the correlation between equipment failures and product defects in quality control departments 【Benefits of Implementation】 - Increased production volume due to stable equipment operation - Reduction of losses caused by failures - Streamlining of maintenance operations and cost reduction
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basic information
- Delivery format: Cloud / On-premises option available - Configuration: Equipment maintenance management system + generative AI support (optional) - Main management functions: - Equipment ledger management (linking drawings and documents) - Progress management using a maintenance planning calendar - Management of work performance for preventive maintenance and unexpected failures - Inventory management (spare parts and safety stock alerts) - Generative AI features: - Similar failure search and summarization - Cause estimation and recovery procedure suggestions - Support for inputting maintenance records and content improvement proposals - Supported devices: PC / Tablet / Smartphone - Generative AI infrastructure: Regular model updates - Cost structure: Initial cost + monthly usage fee (varies based on configuration and usage) * For on-premises provision, individual discussions will be held.
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Applications/Examples of results
【Usage Examples】 - Daily preventive maintenance planning and performance management - Rapid cause identification and recovery support during unexpected failures - Search for maintenance history and utilization of knowledge - Support for judgment and record-keeping for young maintenance personnel 【Implementation Effects from the Administrator's Perspective】 - Reduction of production impact due to decreased equipment downtime - Improvement in the quality of maintenance records and elimination of dependency on individuals - Strengthened management through visualization of maintenance status and workload - Reduction of training and handover time, and standardization of response quality We will transform equipment maintenance operations from "individual response" to "organizational and continuous improvement," contributing to stable operations and maximization of production capacity.
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Company information
Tack has numerous achievements in global system solutions with 21 overseas companies and 18 domestic companies as part of the Ibiden Group. ■Technical expertise cultivated within the Ibiden Group The Ibiden Group engages in a diverse range of manufacturing, including electronics, ceramics, and building materials. Our company was separated and became independent from the information systems department of Ibiden Corporation, contributing to the systematization of information necessary for the operation of group companies in manufacturing, sales, and accounting. We leverage the business know-how in system integration developed through this experience to provide high-quality systems and solutions. ■Supporting customers' global expansion Utilizing the experience and technology gained from system implementation and global network construction in the Ibiden Group's worldwide expansion, we support the deployment of solutions on a global scale. Additionally, we continue to challenge ourselves to deploy the know-how acquired on-site as cloud services to achieve rapid problem-solving. ◆Solutions eligible for IT implementation subsidies
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