For coiling processing of easily wear-prone wire materials! Improved tool life.
In the electronic components industry, there is a demand for faster manufacturing processes due to the miniaturization and high performance of products. In coiling processing as well, high precision and durability are required, and tool wear is a major factor that reduces production efficiency. Diamond (PCD) coiling tools achieve longer tool life in the coiling processing of wire materials that wear quickly, such as SUS bare wire and oil-tempered wire, contributing to increased productivity. Of course, the tool life is also significantly improved in the coiling processing of standard nickel-plated SUS wire for springs. 【Usage Scenarios】 * Use in high-speed coiling machines * Coiling processing of easily worn wire materials * Manufacturing of high-precision coil springs 【Benefits of Implementation】 * Reduction in tool replacement frequency * Increased productivity * Cost reduction * Assurance of stable quality
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basic information
**Features** * Material: Diamond (PCD/Compax) * Strong against wear, long lifespan * Custom-made options available * Proven track record in manufacturing coiling pins, core rods, wire guides, pitch tools, etc. **Our Strengths** * Micro precision machining technology (minimum outer diameter φ0.01 and above, outer diameter tolerance ±0.0001 and above, roundness 0.0001mm) * Capability to handle diverse materials (carbide, fine ceramics, etc.) * Quality assurance through ISO9001 certification * Consistent support from material procurement to processing
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Applications/Examples of results
[Examples of Achievements] ■ Coiling pins, core pins, wire guides, pitch tools, etc. *For more details, please refer to the related links or feel free to contact us.
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Company information
Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
