RFID Project Management Small Start x Detacolle Terminal
Manufacturing Process Management Solution: FABRIGATE Core Process Management Small Start x Detacole Terminal (RFID)
[Detakore Service] Easy-to-start visualization of RFID usage process progress information Small Start Version
【RFID Engineering Information Collection Solution: Small Start Version】 This is a simplified process management software for concept verification that enables the digitalization of manufacturing sites simply by "placing" it. By utilizing a dedicated terminal designed for collecting process information called "Detakore," you can start reliable performance collection and visualization of progress at a low cost without hassle. The biggest feature is that you can automatically collect work performance such as start and completion by simply performing the intuitive operation of "placing and removing" RFID tags linked to instruction sheets and product labels on the "Detakore." This eliminates the need for complex manual input on tablets, minimizing the burden on on-site workers and enabling real-time data collection without input omissions or errors. Despite being a small start version, it covers essential functions needed for process management, including issuing linked RFID tags, displaying lists of work instructions and performance, and a progress viewer via web browser. The collected data supports CSV output and database storage, making it suitable for verifying integration with existing production management systems. It strongly supports the needs of the field, such as "I want to try a small start from a specific process" and "I want to quickly confirm the effects of RFID introduction," providing a solid first step towards the visualization of manufacturing processes.
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basic information
**Product Specifications and Specs: Process Management Small Start Version** 1. System Configuration - Detacore × FabrigateCore Process Management Small Start Tool - Hardware: Dedicated terminal for process information collection "Detacore" (with built-in RFID reader and touch panel LCD), RFID tags (for instruction sheets and actual product labels) - Software: Middleware "FABRIGATE Core" (this program is bundled for free) 2. Main Functions - Achievement Collection: Automatic data collection through the operations of "placing (start)" and "removing (completion)" RFID tags. Supports input of output and defect counts. - Management and Issuance: Registration of RFID tag linkage, master registration of workers, equipment, etc., and RFID tag issuance function. - Visualization: Display of work instruction list and work achievement list. Progress viewer function via web browser. - Data Integration: Real-time database storage of collected data and CSV output function. 3. Operating Environment and Expandability - Network: Accessible from multiple PCs within the same network via browser. - Upper-level Integration: Verification of integration with existing production management systems, etc., via CSV or database.
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Applications/Examples of results
1. Automation of project progress and performance collection We will digitize handwritten daily reports and PC input tasks. By simply "placing or removing" instruction sheets (RFID tags) on "Detakore," we can accurately record start and completion times. Even in multi-process sites, real-time progress tracking can be achieved without stopping the workers' hands. 2. Reducing the burden of cell production and multi-machine operations Even when workers are handling multiple machines, terminals installed at each location autonomously collect performance data. It supports bulk reading (up to 20 sheets) and can record multiple instruction sheets without omissions when processing them together. 3. Visualization of kanban and work-in-progress By attaching RFID to the "kanban" that moves between processes, we can visualize the current location of work-in-progress. Delays in previous processes and the availability of subsequent processes can be instantly checked from the office, aiding in flexible deadline adjustments. 4. Verification of integration with existing systems (PoC) Using standard CSV output and database storage functions, we can verify automatic integration with production management systems at low cost. By starting with a small implementation, we can confirm the operational burden on-site and the return on investment, leading to full-scale DX promotion.
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Company information
Sealex is a manufacturer of seal and label printing and processing. We create products and services that have "a little difference," ranging from brand labels that serve as the face of products to security labels and RFID tags that can be used on-site. Additionally, we design and manufacture various labeling machines and packaging equipment that help improve labor efficiency and productivity in response to labor shortages.
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