Accumulating inspection data to support trend analysis of defects.
In manufacturing sites, it is often observed that visual inspections of shaft products are conducted. However, visual inspections tend to leave little record of the inspection results, such as what kinds of scratches or dents have occurred, making it difficult to utilize this information for quality trend analysis or quality improvement. By recording inspection results as images, it becomes possible to review the occurrence of defects later. This allows for an understanding of what types of scratches or dents have occurred, which can be used for quality trend analysis and quality improvement activities. The DDSPR1000 enables the recording and accumulation of inspection results as images and data. This aids in managing inspection history and understanding quality status, and the accumulated inspection data can be utilized for quality control and process improvement. ***************************************************** We can also take on sample work for shooting trials. Please feel free to consult us regarding the work to be inspected. *****************************************************
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basic information
■Dimensions: WED: 1200×1600×800mm ■Weight: Approximately 200kg ■Power Supply: AC100V±10% 50/60Hz ■Power Consumption: Below 5KVA ■Rod Length, Outer Diameter: Approximately 600–1000mm, φ30–70mm ■Minimum Recognizable Size of Scratches and Dents: Less than 0.2mm ■Recognition Accuracy: Over 99% ■Estimated Lifespan: Over 5 years *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
■ Appearance inspection of the shaft (scratches, dents, dirt) ■ Measurement of the shaft length
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Company information
Founded in December 1937 in Handa City, Aichi Prefecture, we began manufacturing hydraulic cylinders for industrial vehicles in 1956 and have continued to be loved by major industrial vehicle manufacturers. In January 2019, we announced an inspection device that made it possible to inspect scratches on glossy surfaces, which was previously considered impossible. Since then, we have received numerous inquiries from finished product manufacturers.
