Achieving smooth cutting that is not defeated by the elastic recovery of rubber.
■What is a Diamond Band Saw? It is a machine that rotates a blade with attached diamond particles in a loop to cut hard materials. ■The Main Reason for Using a Diamond Band Saw It lies in its "overwhelming hardness and grinding ability due to the abrasive particles." Rather than "cutting" rubber, it is more akin to "shaving off" with high-speed rotating diamond particles, allowing it to pass through the processing point before the return stress can act, resulting in a high-precision and beautiful cutting surface. Dealing with the return stress of rubber is a field that requires very specialized and advanced technology. With conventional steel saw blades (such as those used in contour machines), the blade can be defeated by the elasticity of rubber, leading to wavy cross-sections or, in the worst case, the blade getting stuck. By combining "friction heat suppression," "ensuring blade rigidity," and "precise feed control," it has become possible to achieve stable dimensional cutting without being hindered by the material's elasticity.
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■ Suppression of Friction Heat and Prevention of Welding - Characteristics of Diamond The protrusions of diamond particles finely grind the material, resulting in a state close to "point contact" rather than surface contact. Even when the rubber is pressed against the blade due to return stress, the heat generated by friction is suppressed, preventing the rubber from melting and adhering to the blade, thus avoiding "welding." ■ High Precision and Beautiful Cutting Surface Since rubber is soft, attempting to cut it with a shearing motion can cause deformation, leading to an angled cut. However, a band saw grinds in a consistent direction with a high-speed rotating blade, stabilizing the shape. - Because it can cut without applying excessive pressure on the material, it is easier to achieve a right angle on the cross-section. - As the cutting is done by grinding, there is less fraying of fibers and tearing of rubber, resulting in a smooth finish. ■ Bulk Cutting of Composite Materials (with Core and Reinforced Wire) In cases where steel wires or reinforcing fibers are embedded, such as in rubber crawlers or high-pressure hoses, conventional cutters may chip the blade. - Because diamond is extremely hard, it can cleanly cut through the metal core or reinforced fibers along with the rubber in a single process.
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■Diamond Saw Cutting Machine (Automatic Pipe Cutting Machine Using Image Processing Technology) The "Chikyu," belonging to the Japan Agency for Marine-Earth Science and Technology, has successfully achieved the world's first rare earth mud collection. Our FA technology is utilized in the important process of "pipe cutting" after the recovery. ■Vacuum Suction Palletizing Robot Since it is necessary to stack items high, it has a longer vertical reach than a standard robotic arm. It automates the heavy labor of lifting and stacking cardboard and other materials with suction cups. ■High-Speed Bulk Picking System Parts stacked randomly are recognized by a 3D sensor and image processing engine, allowing the robot to extract them at the appropriate angle. ■AI Visual Inspection Integrated Robot By utilizing deep learning for image analysis, it distinguishes scratches, dirt, and foreign substances. Only products that pass inspection are conveyed to the next process. ■Image Processing x Robot Conventional robotic systems have excelled at performing "repetitive tasks" by moving items in predetermined positions as specified. By integrating an image processing system (machine vision), robots have gained the "flexibility" to assess their surroundings in real-time.
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.
