Organize tasks, people, processes, and equipment to achieve automation suited for the site!
In logistics sites, while automation is advancing, there are still many cases where the packaging process continues to rely on manual labor. As customer needs diversify, leading to fluctuations in shipping volumes and an increase in small-lot production of various items, the packaging process can become a bottleneck, halting the flow of logistics as a whole. TANAX's logistics automation solutions do not simply involve the introduction of machinery; instead, they design the entire packaging process from the perspective of "which processes to automate and where to retain human work." We promote the automation and reduction of labor in the packaging process tailored to the layout and operational realities of the site, supporting the establishment of sustainable logistics.
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basic information
▼What can be solved in this category - Reducing the burden of manual labor, which tends to focus on the packaging process - Measures to address the complexity of processes due to fluctuations in shipping volume and handling of multiple product types - Quality improvement through the standardization of packaging operations - Gradual automation based on the layout of the site and the nature of the work ▼Concept of TANAX's logistics automation solutions - Logistics optimization starting from the packaging process - Designing optimal operations for each process, such as box forming, sealing, product insertion, and cushioning work - Line configuration anticipating future expansion and process changes - Proposing solutions that fit each site ▼Examples of automation approaches - Fully automated line that automates everything from box forming to sealing, minimizing manual labor - Automation of box forming while having humans perform cushioning insertion and packing tasks in a semi-automated line - Gradual introduction of partial automation while utilizing existing work processes ▼Products and solutions included in this category Please refer to the lineup at the bottom of the page. URLs for each product page are provided.
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Applications/Examples of results
There are domestic implementation results of custom automation lines tailored to the site.
Company information
Currently in operation at Home Logistics, Monotaro, and Trusco Nakayama! In recent times, the importance of addressing labor shortages and work style reforms in factories and warehouses has been highlighted, leading to advancements in automation and optimization. Among these, the often-overlooked process of 'packaging' in logistics is crucial. TANAX's 'Just fit BOX' can automatically produce cardboard boxes perfectly tailored to the three-dimensional size of products, addressing labor shortages, reducing logistics costs, and contributing to environmental measures. The machine uses our original cardboard sheet 'PATADAN.' By inputting the three-dimensional size data of the product, it can easily and automatically manufacture cardboard cases. Since the flow direction is endless, it is possible to quickly and beautifully package even the longest products with a single cardboard sheet. There is no longer a need to order expensive custom-sized cardboard. By achieving a just-right size for products, material costs are reduced, and the amount of cargo that can be transported at once increases, ultimately leading to reduced transportation costs. We look forward to your inquiries regarding machine selection tailored to your company's challenges and requests for cost simulations.