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Among the processes that support logistics, packaging and packing are areas that are often overlooked. The challenges faced on-site, such as labor shortages, rising logistics costs, and the need for environmental considerations, are becoming increasingly complex each year, and many of these issues stem from the "packaging process." Since its founding in the Meiji era, TANAX has continuously engaged with the concept of "packaging." We view packaging and packing not merely as operational processes, but as crucial elements that support the quality, efficiency, and environmental responsiveness of logistics, and we propose improvements tailored to the specific needs of each site.
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This is a length-variable automatic packaging machine that uses single-sided cardboard (rolled cardboard) or kraft paper, automatically adjusting the length to match the product size during packaging. By detecting the length of the inserted product and processing packaging, sealing, and labeling in a high-speed continuous manner, it achieves a significant reduction in material usage and workload compared to traditional packaging processes using cardboard boxes. Compared to "Fast Pack," it allows for the packaging of larger products. Leveraging the flexibility and certain cushioning properties of single-sided cardboard (rolled cardboard), this packaging machine can achieve efficiency, labor reduction, and environmental consideration in sites looking to simplify packaging.
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This is a height-variable automatic sealing machine that automatically detects the height of the product and processes the height of the cardboard case for sealing. It automates the processes of measuring, cutting, scoring, folding, and sealing, achieving optimal packaging sizes. Furthermore, it can accommodate up to four types of lids. By switching the lid design on a case-by-case basis, it can cater to multiple shippers. This enhances the added value of packaging, improves the unboxing experience, strengthens brand recognition, and leads to more efficient communication and prevention of shipping errors.
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AUTOMATION is a customizable solution that can build an optimal automatic packaging line from scratch, tailored to packaging challenges, product sizes, shipping volumes, and on-site layouts. It allows for flexible combinations of packaging processes such as cardboard processing, box making, product insertion, sealing, and labeling, accommodating everything from on-demand production to mass production. Its key feature is the ability to address multiple site challenges—such as small lot production of various items, standardization, optimization of material inventory, labor reduction, and damage prevention—within a single line design.
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In logistics sites, while automation is advancing, there are still many cases where the packaging process continues to rely on manual labor. As customer needs diversify, leading to fluctuations in shipping volumes and an increase in small-lot production of various items, the packaging process can become a bottleneck, halting the flow of logistics as a whole. TANAX's logistics automation solutions do not simply involve the introduction of machinery; instead, they design the entire packaging process from the perspective of "which processes to automate and where to retain human work." We promote the automation and reduction of labor in the packaging process tailored to the layout and operational realities of the site, supporting the establishment of sustainable logistics.
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This is a three-dimensional variable automatic packaging machine that automatically measures the three dimensions (length, width, height) of products and performs everything from processing cardboard cases optimized for product sizes to sealing and label application. Products placed on the conveyor have cases automatically generated based on size data, and the process consistently merges the product and case for sealing. It accommodates a wide range of product sizes from minimum to maximum, and can flexibly handle continuous processing of the same size as well as packaging operations where sizes change randomly. By automating the packaging process, it achieves increased efficiency, reduced labor, and optimized materials in packaging operations.
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This is a three-dimensional variable automatic box-making machine that processes cardboard sheets to match product sizes and manufactures boxes of optimal sizes. It does not perform sealing but supplies the assembled boxes to packaging operators. By intentionally omitting the sealing process, it allows for flexible incorporation of tasks by operators, such as adding cushioning materials, including additional items, and combining multiple products. It can achieve a reduction in box inventory and standardization of packaging processes even in environments with a variety of small lots. While OPERA automates the sealing process, OPERETTA is positioned as a "box-making process" and is a highly compatible automatic box-making machine with other packaging processes.
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"JIVARO PRINT" is an option for the "Height Adjustable Sealing Machine JIVARO" that allows for on-site printing on the lid when attaching it to the box. Thanks to the on-demand printer, high-precision printing can be done starting from just one case. Creating customized lids can also enhance branding. The excitement that builds from placing an order to the arrival of the product can be conveyed through packaging materials, promoting repeat purchases and word-of-mouth, thus serving as a promotional tool to enhance brand loyalty. 【Features】 ■ Promotion through JIVARO PRINT and Multi-lid ■ Labor-saving and efficiency improvements in packaging operations due to high productivity ■ Improved workability in palletizing and transportation loading efficiency, as well as reduced management costs through standardization of packaging box sizes ■ Reduction in transportation costs due to the reduction of height-adjustable sizes *For more details, please refer to the related links or feel free to contact us.
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This is a length-variable automatic packaging machine that uses single-sided cardboard (rolled cardboard) or kraft paper, automatically adjusting the length to match the product size during packaging. By detecting the length of the products being fed in and processing packaging, sealing, and labeling in a high-speed sequence, it enables a significant reduction in material usage and workload compared to traditional packaging processes using cardboard boxes. It is designed for high-speed processing and is suitable for large shipments of small items, particularly those centered around post-in sizes. Leveraging the flexibility and certain cushioning properties of single-sided cardboard (rolled cardboard), this packaging machine achieves efficiency, labor reduction, and environmental consideration in settings where simplified packaging is desired.
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e-Wrap is an automatic packaging machine that uses craft laminate paper and plastic film. Despite its compact design, it demonstrates high production capacity. It measures the height, width, and length of the product size and accommodates variable size packaging according to the shape, contributing to labor reduction in the packaging process and standardization of operations. Additionally, its design, which assumes simple operation, allows for stable operation by a single operator. It supports increased productivity and uniform packaging quality in envelope packaging processes commonly used in e-commerce and mail-order shipping.
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AdaptaForm is an on-demand automatic box-making machine. Its modular structure allows for flexible construction to fit production lines and layouts, optimizing factory space and improving workflows. It accommodates a wide variety of products, from small quantities to mass production, and can optimize the entire automatic line by integrating with the on-demand cardboard manufacturing machine "EVO." It operates efficiently at a maximum of 7 boxes per minute, even in random production, significantly contributing to the automation of the packaging process.
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AdaptaBox is an automatic sealing machine that seals cardboard boxes with hot melt adhesive. It can respond in real-time to boxes of different sizes, allowing for uninterrupted operations on-site. Due to its modular structure, it can be used alone or in combination with box forming machines and on-demand cardboard manufacturing machines. It accommodates a wide range of production, from lot production to small lot production with variable sizes, contributing to the standardization of packaging quality and the labor-saving of the entire packaging line.
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"THOUZER" is a robot for transporting goods. It realizes labor-saving in picking and transportation tasks in factories, logistics centers, and both indoor and outdoor environments. With high-precision, wide-angle laser sensors, it achieves a highly reliable automatic follow function. Additionally, it is equipped with a line tracing function that allows for unmanned transportation along reflective tape on the floor, as well as a memory trace function that enables the robot to memorize a desired route in advance and automatically follow that route. 【Features】 ■ Automatically follows people or carts ■ Unmanned transportation to destinations along a line ■ Automatically navigates by memorizing the surrounding environment *For more details, please download the PDF or feel free to contact us.
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In logistics, it is not uncommon to use boxes that do not fit the size of the shipped items, leading to excessive material use, wasted space, and increased shipping costs. Furthermore, the fixed box sizes contribute to challenges such as the excessive use of cushioning materials and increased labor time, which further pressure logistics costs. Just Fit BOX is a cardboard automatic manufacturing system born from the idea of optimizing the size of boxes to address these issues. By generating boxes of the appropriate size on-site for the products, it helps to reassess the overall logistics costs, including material costs, shipping fees, and labor hours, and supports the establishment of efficient and sustainable packaging processes.
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This is a cardboard automatic manufacturing system that cuts out optimal cardboard cases tailored to product sizes. It can automatically produce boxes that fit perfectly for difficult-to-package products such as long, irregular, and large items. NEXTPRO has the highest production capacity in the Just Fit BOX series, demonstrating its strengths even in high-volume shipping environments and responding quickly. By eliminating subjective tasks such as box selection, box processing, and cushioning material adjustment, it simultaneously achieves a reduction in work time, material costs, transportation costs, and labor. Additionally, in environments that handle a wide variety of small lots, it can produce the necessary boxes in the required quantities on-site, significantly contributing to the reduction of box inventory, easing management burdens, and standardizing packaging operations. This solution fundamentally supports the efficiency and cost optimization of logistics operations through cardboard manufacturing.
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This is a cardboard automatic manufacturing system that measures product sizes and produces the optimal size cardboard cases on the spot. It can automatically manufacture boxes that fit perfectly for difficult-to-package products such as long, irregular, and large items. EVO features a line design with high production capacity and scalability, making it effective even in environments with large products or high shipping volumes, and it can automate the entire packaging process quickly and stably. By eliminating labor-intensive tasks such as box selection, box processing, and cushioning material adjustment, it simultaneously achieves a reduction in work time, material costs, transportation costs, and labor. Additionally, in environments with a mix of various small lots and sizes, it can produce the necessary boxes in the required quantities on-site, significantly contributing to the reduction of box inventory, easing management burdens, and standardizing packaging operations. This solution fundamentally supports the efficiency and cost optimization of logistics operations through cardboard manufacturing. Utilizing the Small and Medium Enterprise Labor-Saving Investment Subsidy, over 80 units have been introduced in total! Customers considering the use of subsidies are encouraged to contact us as soon as possible!
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This is a cardboard automatic manufacturing system that measures product sizes and produces the optimal size cardboard cases on the spot. It can automatically manufacture boxes that perfectly fit difficult-to-package products such as long, irregular, and large items. The MIDI system features a compact, space-saving design, making it easy to implement even in limited work areas, while effectively utilizing space to achieve automation in the packaging process. By eliminating labor-intensive tasks such as box selection, box processing, and cushioning material adjustment, it simultaneously reduces work time, material costs, and transportation costs, as well as labor requirements. Additionally, in environments with a mix of various small lots and sizes, it can produce the necessary boxes in the required quantities on-site, significantly contributing to the reduction of box inventory, easing management burdens, and standardizing packaging operations. This solution fundamentally supports the efficiency and cost optimization of logistics operations from the perspective of cardboard manufacturing. Utilizing the small and medium-sized enterprise labor-saving investment subsidy, over 80 units have been introduced! Customers considering the use of subsidies are encouraged to contact us as soon as possible.
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This is a cardboard automatic manufacturing system that cuts out optimal cardboard cases tailored to product sizes. It can automatically produce boxes that fit perfectly for products that are difficult to package, such as long, irregular, or large items. SMART is an entry-level model of a cardboard automatic manufacturing system that pursues a balance between cost performance and sufficient functionality. By eliminating subjective tasks such as box selection, box processing, and cushioning material adjustment, it simultaneously achieves a reduction in work time, material costs, transportation costs, and labor. Additionally, in environments that handle a variety of small lots, it can produce the necessary boxes in the required quantities on-site, significantly contributing to the reduction of box inventory, easing management burdens, and standardizing packaging operations. This is a solution that fundamentally supports the efficiency and cost optimization of logistics operations starting from cardboard manufacturing.
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We would like to introduce a case where Trusco Nakayama Corporation implemented our "Just fit BOX." In the packaging operations for increasing large products, even experienced workers faced significant time and effort in tasks such as connecting cardboard, making it particularly challenging for beginners. After implementation, part-time employees and new hires were able to start working immediately, and standardization of the packaging process has been achieved. [Case Overview] ■ Purpose of Implementation: Reduction of packaging time for large products ■ Deciding Factor: Intuitive operability that anyone can use immediately ■ Achieved Effects: Packaging efficiency increased tenfold, reduction in transportation costs, improvement in customer satisfaction ■ Implementation Locations: Introduced at six logistics centers nationwide *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case where Kodama Glass Co., Ltd. implemented our "Just fit BOX." In response to customer orders, they were creating packaging cases by hand for each individual order, which was causing delays and becoming a bottleneck. Therefore, it was necessary to review each process. After implementation, the division of labor for packaging tasks by workers was achieved, and they have successfully increased the number of shipments per day steadily. [Case Overview] ■ Purpose of Implementation: Elimination of bottlenecks in manual packaging work ■ Key Factor for Implementation: Utilization of the "Manufacturing Subsidy" program ■ Achieved Effects: Improved work efficiency, increased shipment volume and sales *For more details, please download the PDF or feel free to contact us.
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We would like to introduce an overseas case study where BIC SPORTS implemented our "Just fit BOX." In the packaging operations of long and large products exceeding 65,000 items per year, they faced three challenges: "burden of inventory management," "burden of packaging operations," and "burden of transportation costs." After implementation, they successfully began to freely manufacture cardboard boxes perfectly sized for their products in-house, achieving a return on machinery costs in just one year. [Case Overview] ■ Purpose of Implementation: Reduce logistics costs and optimize logistics ■ Deciding Factor for Implementation: Ability to freely manufacture cardboard on demand in-house ■ Achieved Effects: Reduced burden of inventory management tasks, shortened packaging operation time, and reduced material and transportation costs ■ Other Effects: Reduced risk of product damage during transportation *For more details, please download the PDF or feel free to contact us.
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We would like to introduce an overseas case study where our "Just fit BOX" was implemented at ERKELENZ. There was a need to significantly reduce the packaging time for custom-made products and improve the production process. Previously, there were challenges with the aesthetic quality of the packaging due to the use of patched-up standard cardboard. After implementation, cardboard that perfectly fits any custom-made product can be manufactured on-site immediately, achieving on-demand packaging operations. [Case Overview] ■ Purpose of Implementation: Significant reduction in packaging time for custom-made products and improvement of the production process ■ Key Factor for Implementation: Ability to make packaging operations on-demand, enabling overall efficiency in the workplace ■ Achieved Effects: Reduction in labor costs, elimination of unnecessary workspace, enhancement of brand value *For more details, please download the PDF or feel free to contact us.
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3EVOSCAN is a device that automatically measures the three-dimensional size of products flowing on a conveyor line. It can obtain measurement data without human intervention and achieves labor-saving in the measurement process by linking with Just Fit BOX. It is a suitable measurement option for sites with high shipping volumes.
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SCANPACK is a manual measuring device for measuring the length, width, and height of products. By linking the measured three dimensions to Just fit BOX, it supports the calculation of the appropriate box size for the product. It is a suitable option for sites where the product master is not well organized and for measuring processes involving small quantities of various items.
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Efforts to consider the environment have become an essential element of corporate activities. On the other hand, environmental measures in the packaging process often face concerns such as "not knowing where to start" and "worrying that workability or quality may decline," which can lead to a reluctance to take concrete steps for improvement. TANAX's environmental solutions are designed to reduce environmental impact while maintaining the protective performance and workability required in packaging. Rather than treating environmental measures as a special initiative, we propose improvements that can be implemented seamlessly within the packaging process, thereby supporting sustainable efforts.
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POD (Print On Demand) is an inkjet printer that can print necessary information on cardboard cut out by Just fit BOX on demand. It is possible to print company logos and care marks on plain boxes.
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The E-gluer is an optional device that automatically applies the body tape to A-type cardboard cases. By combining it with cases generated by Just fit BOX, it supports the reduction of labor in the packaging process and stabilizes quality.
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WavePAC is an environmentally friendly paper air cushioning material made by laminating FSC-certified paper with biodegradable film. It replaces traditional plastic air cushioning materials, achieving plastic reduction, decarbonization, and material volume reduction simultaneously. It comes in two shapes: Type 7.1 (pillow type) and Type 8.3 (tube type). Type 7.1 is a small pillow shape suitable for filling small gaps and securing products, while Type 8.3 is a wide tube shape suitable for wrapping entire products and protecting larger spaces. They can be used interchangeably based on the size and shape of the packaging and the required protection area. Both types can be used for protecting lightweight to medium-weight items, and the ability to select the optimal shape according to the packaging contents and box size is a key feature.
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WavePAC is an environmentally friendly paper air cushioning material made by laminating FSC-certified paper with biodegradable film. It replaces traditional plastic air cushioning materials, achieving a reduction in plastic use, carbon emissions, and material quantity simultaneously. It also complies with PPWR (Packaging and Packaging Waste Regulation), contributing to the optimization of packaging space and enhancing brand value. It is a sustainable packaging solution that balances environmental considerations with logistics efficiency.
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WavePAC is an environmentally friendly paper air cushioning material made by laminating FSC-certified paper with biodegradable film. Compared to traditional plastic air cushioning materials, it significantly reduces the amount of material used while maintaining cushioning properties, workability, and aesthetic appeal. With over 60 rich color variations, the packaging itself becomes part of brand expression, creating an emotional experience upon unboxing. Packaging unified in brand colors promotes repeat purchases and attracts new customers, serving as a promotional element that enhances both customer satisfaction and sales. Additionally, it is compatible with PPWR due to its environmentally friendly materials, making it a sustainable packaging solution that simultaneously achieves environmental consideration, logistics efficiency, and promotional effectiveness.
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EcoBand is a reusable, environmentally friendly band designed to prevent cargo collapse in logistics settings. It can be used as an alternative to traditional stretch film, contributing to waste reduction, CO₂ emission reduction, and lower running costs. It can be secured with just one wrap, making it highly efficient and leading to reduced work time and less burden on workers. A wide range of products is available to accommodate various cargo types, including pallets, cage trolleys, carts, and racks.
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In logistics and manufacturing, while the advancement of automation has led to the standardization of processes, many packaging tasks are still performed by hand. Since its founding in the Meiji era, TANAX has pursued the value created by "packaging" through its packaging and packing business. Packaging and packing materials are not merely for protecting products; they are crucial elements that influence workability, quality, cost, and even corporate value. In TANAX's packaging and packing materials business, we provide optimal material proposals tailored to our customers' challenges and on-site conditions, based on our extensive achievements and know-how across various industries. We view packaging and packing not as "a part of the process," but as "a means to create new value," and we offer materials that contribute to on-site improvements.
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Are you struggling with issues like damage during transportation or expensive wooden frame packaging? Our packaging design service creates optimal packaging specifications and methods tailored to product characteristics, shipping conditions, and on-site operational situations. At TANAX, we have in-house cardboard designers who approach the design from a specialized perspective, considering material properties and structures. We propose designs that lead to improvements in the entire packaging and packing process, including not just material selection but also safety during transportation, workability, cost, and environmental considerations. We can assist not only with new designs but also with reviewing and improving existing packaging.
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In the logistics field, there is a tendency for challenges in the packaging and packing processes to accumulate amidst the daily shipping operations. Do you have any of the following concerns? ▼ Insufficient manpower is causing packaging work to become a bottleneck - It is difficult to secure workers - During peak seasons, the work cannot keep up ▼ There is a lot of waste in packaging materials and box sizes - The boxes are too large for the products, resulting in unnecessary shipping costs - A large amount of cushioning material is used to fill gaps ▼ I want to focus on environmental considerations, but I don't know where to start - I want to review excessive packaging - There is increasing demand for reducing plastic and waste
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Kuredan is a packaging material made of single-sided cardboard that combines flexibility and strength. It is easy to process and can be adapted to long items and irregular shapes, making it a versatile material. Lightweight and easy to handle, it can also be used as cushioning material, allowing for various applications from simple packaging to product protection. It is an environmentally friendly material made from FSC-certified paper, suitable for diverse settings such as logistics, industrial products, building materials, moving, and DIY projects.
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The "Flat" Korupatto is a cushioning material that can bear loads across its entire surface due to its laminated cardboard structure. It has stable support strength and is suitable for protecting and securing heavy objects and flat surfaces. It is used to prevent cargo collapse during transport and to stabilize loads during stacking.
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The "Channel" from Kolpat is a cushioning material with a structure that holds the object as if wrapping around it. By increasing the contact surface and securely fixing the cargo, it reduces shifting and impact during transportation. It achieves flexible cushioning and fixation for irregularly shaped or long items that are difficult to handle with standard shapes.
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The Korupatto "Angle" is a cushioning material designed to protect the corners of products. It focuses on protecting the corner areas where impacts are likely to concentrate, reducing the risk of damage during transportation. It can be used according to the shape of the product, making it suitable for various applications in site protection and safeguarding.
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TANAX will exhibit at the "Kyushu & East Asia International Logistics Comprehensive Exhibition INNOVATION EXPO 2026," where we will introduce solutions that lead to improvements in packaging and packing processes, along with actual machines and samples. This will serve as an opportunity for you to directly discuss the challenges you face in daily shipping operations, such as labor shortages, increased workload, logistics costs, and environmental considerations. If you are considering a review of your packaging and packing processes or are in the information-gathering stage, please feel free to stop by.
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