Solving the labor shortage in painting increases production by 1.4 times! What is a low-cost automatic painting line?
【Customer's Concerns】 - We have one worker assigned to the process of hanging and lowering the workpiece on the jig and another for the manual powder coating process, but due to a labor shortage, we want to automate the coating process. - The cost of painting robots is prohibitive. - We are considering whether we can set up a simple automatic painting line. 【NCC's Proposal】 We propose a reciprocating automatic coating machine for powder coatings from Parker Engineering, which can achieve painting quality comparable to manual work while keeping the initial costs lower than that of painting robots. 【Implementation Effects and Feedback】 - We were able to reassign one spray operator to other processes, achieving our initial goal of reducing manpower. - Continuous operation of the automatic coating machine allows for consistent application without unevenness, improving productivity. - Production volume increased from 250-300 pieces per day before implementation to 350 pieces. - Automation has stabilized the quality of the finished product, and we are looking forward to future mass production.
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basic information
【Product Details】 This time, to paint both the inside and outside of pipe-shaped workpieces simultaneously, we installed one spray gun for the outside and two spray guns for the inside, positioned vertically. Additionally, we utilized a mechanism to rotate the existing fixtures on the line, allowing the workpiece to be rotated 180 degrees, achieving a uniform finish without unevenness with minimal movement, just like before. Furthermore, sensors are placed along the line to automatically start painting based on the number of seconds after passing the set sensor. This enables efficient painting while minimizing paint waste.
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Applications/Examples of results
- Automation of the painting process - Improvement of painting quality - Standardization of painting quality - Increase in productivity
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Company information
Since its establishment in 1958, the company has focused on industrial paints and fine chemical products. In 1964, it established Minami-Shin Custom Co., Ltd. (now CC-G Co., Ltd.) as a research factory, where it accumulated knowledge and built expertise in specialized areas by using its own products. This accumulated know-how has been recognized, leading to an expansion of the market throughout Nagano Prefecture, while simultaneously, customer requests have become increasingly diverse. The fine chemical sector, including industrial chemicals and chemical products, has evolved to include high-tech materials such as electronic materials, as well as efficient production and recycling systems to handle them. The establishment of a consistent supply system for hazardous and highly toxic materials, as well as the addition of functions for paint color matching, has also been driven by customer needs. Additionally, in response to requests from local customers, the company has ventured into construction fields utilizing chemical methods and chemical construction materials, demonstrating an advisory function from a comprehensive perspective that differs from traditional trading companies.
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