Three-axis screw counter-type crusher "Marine"
Three-axis screw counter-type crusher "Marine"
A crusher that remarkably reduces the burden on the secondary crusher with a three-axis screw.
■The crushing particle size is stable. —The third stage of crushing is performed using a grid-like lower screw blade and fixed blade, ensuring stable crushing particle size. —Since no screens are used to adjust the particle size, the processing capacity per hour is high. ■Large items can be crushed without difficulty. —Thanks to the screw counter-type crushing principle and the three-stage crushing process, large items can be crushed without putting strain on any parts. Furthermore, we will solve another issue that has been troubling you. This relates to the structure of the screw blades. Regarding the contamination of metals, which can easily damage the blades in ordinary crushers: ■There is less damage to the blade edges from foreign objects (mainly small metals like nails). —Small metals such as nail remnants pass through the gap of the upper roll blade and the grid of the lower roll blade, preventing damage to the screw roll blades and fixed blades.
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basic information
Recently, there has been an increase in customers who are struggling with "unstable crushing particle size." —When the particle size is unstable: - It puts a significant burden on secondary crushers in RPF and biomass pretreatment machines. - It is necessary to pass the material through the crusher multiple times. These issues arise. The "MALIN" maintains a stable particle size without a screen. Our crusher "MALIN" was developed by the Swedish company Igusund and has been actively delivered to many countries around the world, including Sweden. It was first introduced in Japan in 1987, and many domestically produced "MALIN" machines are already active in various crushing applications. The three-axis screw counter-rotating crusher "MALIN" features a screw-shaped blade design and has a unique structure and function with three opposing screws.
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Applications/Examples of results
Local government: Crushing of bulky waste (such as futons, tatami mats, carpets), non-combustible waste, wood roots, logs, and pruned branches. Used as a pre-processing machine for RDF production. Intermediate processing contractor: Crushing of hard and soft plastic waste (such as films, vinyl sheets, one-way recycling bags), construction waste, wood roots, logs, pruned branches, and paper tubes. Used as a pre-processing machine for RPF and wood chip production. Iron and steel industry: Used as a pre-processing machine for plastic recycling through the coke oven chemical raw material method. Plywood manufacturer: Used as a pre-processing machine for crushing raw wood and waste materials for boiler fuel. Textile industry: Used as a pre-processing machine in carpet waste recycling plants. Chemical industry: Crushing of waste plastics generated in-house.
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Company information
Our company is the manufacturer of the three-axis screw counter-type crusher "Marine." It uniformly crushes difficult-to-process combustible materials to the end, thanks to the screw counter-type crushing principle that was not present in conventional crushers. By the way, what do you think is the most appreciated aspect of our crushers by our customers? The answer is actually the speed of our response to unexpected breakdowns. While it is ideal for any machine not to break down, breakdowns are unavoidable as they are machines. However, costs are incurred even while the machine is stopped for repairs. We have considered this: the greatest service for our customers is to "respond quickly to unexpected breakdowns and minimize the time the machine is out of operation." Additionally, to ensure the smooth operation of the crushers and prevent unexpected breakdowns, we always strive to keep in touch with our customers to understand the condition of the crushers. Thanks to this, our crushers have a long lifespan. At a certain plywood manufacturer, they have been crushing raw wood for boiler fuel, and since their introduction in 1990, they have operated for over 88,000 hours (as of April 2005, approximately 6,000 hours per year). Furthermore, a crusher that has been in operation for 15 years was resold, serviced by our company, and is now performing well at another customer's site.