Case study of cost reduction through the introduction of the unmanned system "Nut Molding Inspection Device."
Nut molding inspection device
We equipped the robot with a multifunctional hand for the purpose of reducing time and grasping multiple shapes!
After automatically transferring materials A and B to the inspection table and conducting shape and defect inspections, they are transferred to the molding machine using a robot equipped with image processing, and simultaneous molding occurs. The robot is equipped with a multifunctional hand to reduce time and handle multiple shapes. The cycle time is 8 pieces per minute.
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basic information
For example... ◆ The introduction cost of the automation equipment is 26,000,000 yen. ◆ Successfully reduced the workforce by 3 operators. - Inspection of Material A ⇒ 1 person - Inspection of Material B ⇒ 1 person - Setting and removing from the molding machine ⇒ 1 person ◆ Labor cost per person is 250,000 yen/month. ≪Effects≫ ● Reduction of 3 operators due to the introduction of automation equipment. ● In 2 years and 11 months, the amount invested in automation equipment will be surpassed by the reduction in labor costs. (26,000,000 yen ÷ 9,000,000 yen = 2.9 years) ● If the automation equipment is used for 10 years, there will be a cost reduction of 64,000,000 yen in labor costs, even after deducting the introduction cost. ◎ For more detailed information, please refer to the catalog or contact us directly.
Price information
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Applications/Examples of results
[Nature of Use] Nut molding inspection
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Company information
Our company is a FA engineering firm focused on automation through robotics. We are a group of professional engineers responsible for production technology engineering, mechanical design (from basic design to detailed design), electrical control, assembly, and on-site installation and adjustment. By covering all total technologies related to FA in-house, we guarantee excellent engineering proposals and after-sales service.