Residual stress removal (reduction) device
Residual stress is generated by heat treatment, machining, metallurgy, chemicals, welding, casting, forging, and other processes, leading to dimensional and accuracy deviations due to uneven residual stress during and after processing. This residual stress has generally been removed through costly heat treatment involving expensive equipment and facilities. However, with FORMULA 62, it is possible to achieve economical, rapid, and energy-efficient removal (reduction) of residual stress while minimizing the consumption of electricity, gas, and heavy oil. This technology was first launched in the United States by Stress Relief Engineering (SRE) in 1962 and has since been used in various fields across 74 countries, becoming a global leader in low-frequency system vibration residual stress removal (reduction) technology. The principle of this device involves using low-frequency vibrations at the peak stress points to restore the balance of the metal atomic structure that has been disrupted during machining and other processes. The package, including the vibration motor, weighs 75 kg and can be easily moved to the processing site due to its casters. It can be conveniently used during manufacturing breaks with clamps and tire rubber designed to handle vibrations.
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Residual stress is generated by heat treatment, machining, metallurgy, chemicals, welding, casting, forging, and other processes, leading to dimensional and accuracy deviations due to uneven residual stress during and after processing. This residual stress has typically been removed through costly heat treatment involving expensive equipment and facilities. However, with FORMULA 62, it is possible to achieve economical, rapid, and energy-efficient removal (reduction) of residual stress while minimizing the consumption of electricity, gas, and heavy oil. This technology was first launched in the United States by Stress Relief Engineering (SRE) in 1962 and has since been used in various fields across 74 countries, becoming a global leader in low-frequency system vibration residual stress removal (reduction) technology. The principle of this device involves using low-frequency vibrations at the peak stress points to restore the balance of the metal atomic structure that has been disrupted during machining and other processes. The device, including the vibration motor, weighs 75 kg and is equipped with casters for easy mobility to the processing site. It can be conveniently used during manufacturing breaks with clamps and tire rubber designed to handle vibrations.
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Applications/Examples of results
It can be used regardless of shape as long as it is metal or non-ferrous metal. However, it is not suitable for very soft materials such as cold-formed or extruded products, gold, and silver. The range of applications is broad, including carbon steel, alloy steel, tool steel, aluminum alloys, manganese steel, Inconel, titanium, stainless steel, cast iron, aluminum die casting, cast products, forged products, precision molds, castings, welded structures, etc., and the effects are immeasurable. It can process materials without losing their mechanical composition, metallurgical structure, chemical composition, hardness, and metal fatigue strength. It can also operate in automatic cycle mode, so no special skills are required. The range of use is wide, from 0.5 kg to 150 tons, and particularly high productivity can be expected for large equipment that does not fit into a furnace. Examples of use include large shafts, boring and grinding, precision spindle processing, steel plate column welding, grinding of cast iron slide rails, welding of bridge girder structures, etc. Small parts can be processed collectively using a vibration table. It is used in welding lines for many of the world's leading automotive and steel companies, such as Volkswagen, Mercedes-Benz, and ArcelorMittal, as well as in automotive-related brake drums and skid lines. Other fields of achievement include bridges, oil plants, machine tools, aircraft, automobile manufacturing plants, mold products, shipbuilding, and railway vehicles, among others.
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For 32 years, I have contributed to society as a company person, albeit in a small way. I will leverage the knowledge and experience I have gained in both sales and technology to establish a trustworthy company (TRUSTWORTHY) that procures products (quality, price, delivery, service) that truly meet the needs and desires of users. I will contribute to the development of Japan's industry as an independent entrepreneur, albeit in a small way. I aim to be an entrepreneur that can always provide benefits to users as a supplier. By adopting a small elite approach and utilizing the internet as much as possible, I will grow into a sincerely user-oriented company that excels in "integrity and trust." I will not be defeated by setbacks and will always look forward to contributing to society. I will provide the "Snowdrop" (trustworthy) brand of Trustworthy Co., Ltd., a brand of trust, to all users. I will always strive to provide products and services that bring joy in all business environments for users and aim to grow together with them. I believe there are many entrepreneurs who share the same aspirations. To meet more users, I will directly visit and seek assistance from the internet, pouring maximum effort into the development of Japan's industrial sector alongside fellow entrepreneurs who share the same goals.