It is a system that precisely manages the entire lifecycle of tools and molds by identifying each individual item, from purchase to use, maintenance, and disposal.
This is a system that identifies tools and molds individually, achieving precise traceability. It centrally manages usage records and inventory numbers throughout the entire lifecycle from purchase to use, maintenance, and disposal. By maintaining appropriate inventory levels and linking them to the production process, it contributes to the overall improvement of the manufacturing process. Renewal Points: 1. Strengthening traceability through individual identification 2. Addition of a function to automatically extract shortages from appropriate inventory 3. Addition of inventory counting function 4. Addition of integration functions with other systems [Column] DX strategies that should be pursued in the manufacturing industry! Digitalization of tool management https://nsw-manufacturing.jp/note/mfg_note_06.html#san A tool management system that solves the challenges of mold management https://nsw-manufacturing.jp/note/mfg_note_07.html
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basic information
■Individual Identification The individual identification function supports precise traceability. ✔ Assigns a unique identification code to tools and jigs ✔ Tracks usage status and streamlines management - Laser Marker - RFID Tag - Object Image Recognition ■Usage History Manages usage history and supports decisions on regrinding or disposal due to tool wear. Reduces the occurrence of defects caused by tools, improving and stabilizing production quality. ✔ Manages usage history linked to production point information ✔ Contributes to identifying causes when issues arise ■Inventory Management Links accurate inventory counts with core systems to shorten order lead times. Avoids production stoppages due to tool shortages and optimizes manufacturing indirect costs. ✔ Manages tool inventory counts in real-time ✔ Alerts on replenishment timing based on safety stock levels ■Location Management Ensures the location of important assets such as tools and molds is accurately managed. Guarantees security and safety. ✔ Understands locations such as shelves, lines, and during grinding ✔ Early detection of loss or theft ■For details and to download materials, please contact us at the URL below.
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Applications/Examples of results
Main Functions ≫ Acceptance Function Receiving orders for jigs and tools, maintenance acceptance, and inspection ≫ Installation Function Managing the placement and removal of jigs and tools on machinery ≫ Lifespan Management Function Managing the wear of jigs and tools, determining when to regrind or dispose of them ≫ Ordering Function Placing new orders for jigs and tools and external orders for maintenance ≫ Inventory Management Function Managing the inventory status and location of jigs and tools ≫ Performance Management Function Searching for various performance information related to jigs and tools ≫ Jig and Tool History Tracking Function Tracking the usage history of jigs and tools and understanding the impact range in case of defects ≫ Loan Reservation Function Managing reservations and records for the lending and returning of jigs and tools
Company information
The Enterprise Solutions Division provides industry-specific systems, starting with manufacturing and logistics. The challenges in DX (Digital Transformation) for the manufacturing and logistics industries are diverse. Additionally, responses vary due to factors such as differences in company size and business type, variations in products and processing methods, and the number of products handled. To accurately understand these challenges and effectively promote DX tailored to each site, it is crucial to collaborate with partners who possess the necessary technology and experience. NSW offers DX solutions to address customer needs and challenges across various areas, including the "PLM/PDM (Engineering Chain)" domain, which manages design-related data, as well as the "ERP/Production Management/Production Planning/Inventory Management (Supply Chain)" domain. Please feel free to consult us when considering implementation. <Column> DX Idea Notes for Manufacturing Industry https://nsw-manufacturing.jp/note/mfg_note.html DX Idea Notes for Logistics Industry https://nsw-logistics.jp/note/logi_note.html