For those seeking to improve productivity: Semi-dry (MQL) processing system.
Semi-dry (MQL) processing system "Bluebee," "Eco Booster," "M-Cool" mist lubrication device and cutting fluid.
Challenging "Environment + Productivity"! MQL semi-dry processing of metals with ultra-small amounts of oil agents to reduce oil stains and stickiness both inside and outside the factory.
This is a completely new concept of a cutting fluid supply system, combining a plant-based oil with high lubricity developed for difficult-to-cut materials in the American aerospace industry, and a lubrication device that accurately supplies a minimal amount of oil to the necessary locations with excellent responsiveness. The required amount of fluid is only 4 to 30 mL/h! Various benefits arise from a machining method that is as close to dry as possible!
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basic information
◆Features◆ ≪Environment & Safety≫ - Extremely low usage amount - Eliminates factory dirt and stickiness - Smooth collection of chips - Safe for human bodies, plant-based oil - No risk of fire - Biodegradable (does not accumulate in the environment, compliant with ISO 14000) ≪Cost Reduction≫ - Reduction in total oil costs (no need for concentration management, spoilage prevention management, or disposal processing) - Simplification of cleaning and wiping (reduces cutting oil adhering to workpieces) - Drying of chips (can be re-dissolved without a drying process) - Simplification of oil equipment (no need for cutting oil tanks or circulation devices) - Extension of tool life (high lubricity reduces heat generation at the cutting edge) ≪Productivity Improvement≫ - Increased productivity (can increase feed rates) - Improved machining accuracy and surface finish roughness - Automation of lubrication *The elements of machining are determined by machine equipment, tools, and cutting conditions, but cutting oil serves as a powerful supporter. Bluebe cutting oil has high lubricity and can improve cutting conditions such as feed rates compared to conventional cutting oils.* ◆For more details, please request materials or download the catalog◆
Price information
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Applications/Examples of results
◆Examples of Use◆ ○ Turning of steel using NC lathe ○ Turning of copper alloys using NC lathe with bar feeder ○ Rough machining of molds using machining center ○ Aluminum machining using 5-axis machining center ○ Machining using gantry machining center ○ Deep hole drilling of small diameters using internal lubrication machine ○ Broaching ○ Deburring machining using robotic arm ○ High-speed press processing ○ Pin journal machining of crankshafts ○ Cutting of construction steel materials using band saw There are many other examples of achievements. ◆For more details, please request materials or download the catalog◆
Line up（4）
| Model number | overview |
|---|---|
| Model FK | This is a standard type external lubrication device that supplies mist using a nozzle. |
| Model BK | This lubrication device can stably discharge extremely small amounts of mist, making it ideal for ultra-precision and fine processing. |
| Model EB | This is an internal lubrication device. It generates fine particle mist within the device and sends it to the processing point through existing piping. It is used in spindle through machining centers and NC lathes. EB3 is recommended for lathe processing, EB3P for end mill processing, and EB7P for drilling processing. The EP type is optimal for new equipment installation. |
| Model MK | It stably supplies a set amount of oil (variable) from the nozzle tip to the processing point. Oil amount can be set with a 12-step dial setting. |
catalog（10）
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![[Data] "Cutting x Semi-Dry: The Reason Why a Few Milliliters of Lubrication is the Standard in the Cutting Process"](https://image.mono.ipros.com/public/catalog/image/01/619/368158/IPROS09016351444555967635.jpeg?w=120&h=170)
![[Data] "Small Diameter Deep Hole Machining Semi-Dry"](https://image.mono.ipros.com/public/catalog/image/01/211/497000/IPROS15784294474009994140.jpeg?w=120&h=170)
![[Case Study Material] "A New Era of Turning Machining"](https://image.mono.ipros.com/public/catalog/image/01/ebb/497002/IPROS06661009329251038674.jpeg?w=120&h=170)
Company information
MQL semi-dry processing, which uses an extremely small amount of cutting oil (in mL per hour) to machine metals. This can transform the entire cutting process in terms of the environment, extending tool life, improving surface finish, and reducing cleaning processes. We provide comprehensive support with mist supply devices (Bluebe, EcoBooster), dedicated cutting oils, holders (EB-TOOL), our own machining equipment, and specialists in cutting. We propose new end mills based on the knowledge cultivated from our unique cutting tools and molds (exclusive distributor of Shin Sankyo Tool). 【Examples of Semi-Dry Processing】 - Cutting: Cutting of aluminum sashes, sprues, etc. - Mold processing: Processing quality recognized by machine tool manufacturers. - Precision processing: Specializing in finishing processes. - Small diameter deep hole processing: Drilling represented by oil holes in crankshafts. - Environmental case: Received the Aichi Environmental Award (Bronze) in 2010. 【Tool List】 - Cutpia, GRANLUND: Flexible combinations for counterboring and chamfering. - MIRCORNA: Over 12mm! For through cutting and grooving. - HAMMOND: Gun drilling even on general-purpose machines. - New KKK (NEW SANKYO TOOL) end mills: End mills with excellent cost performance.