Contributing to increased productivity! Mist processing technology that reduces cutting oil waste and achieves energy savings.
The "MQL Semi-Dry Machining System" from Fuji BC Giken is a machining method that processes metals with an extremely small amount of oil, ranging from 4ml to 30ml per hour, making it nearly dry. It features an "external lubrication device" that accurately supplies a small amount of mist to the machining point using a nozzle, as well as an "internal lubrication device" that generates fine mist within the equipment and accurately supplies it to the machining point using machine piping. This mist machining technology, enabled by high-performance lubrication devices and dedicated tools, dramatically reduces the generation of cutting oil waste, contributing to the reduction of waste and energy consumption in the metal processing field. 【Features】 ■ Reduction of total oil costs ■ Re-dissolution possible without a drying process ■ Reduced cleaning process with low discharge volume ■ Extended tool life ■ Increased productivity *For more details, please refer to the catalog or feel free to contact us.
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basic information
【Semi-Dry Processed Products (Partial)】 < Mist Lubrication System > ■ External Mist Lubrication System - Blue Bay Accurately supplies a small amount of mist to the processing point using a nozzle. Can be easily installed on existing machinery. ■ Internal Lubrication Mist Device - Eco Booster Generates fine mist particles inside the device and accurately supplies mist to the processing point using the machine piping of spindle through machining centers and NC lathe turrets. *For more details, please refer to the catalog or feel free to contact us.
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For more details, please refer to the catalog or feel free to contact us.
Detailed information
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MQuel cutting oil is a cutting oil specifically for semi-dry use.
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Mist Lubrication Device Model FK Lubrication device for semi-dry processing (external type). Standard type.
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Mist Lubrication Device Model JK It is an external lubrication device for semi-dry processing. It is a compact type suitable for transfer machines and small equipment.
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Mist Lubrication Device Model BK Lubrication device for semi-dry processing (external type). Ideal for precision and fine machining.
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Mist Lubrication Device Model MK Lubrication device for semi-dry processing (external type). 12 levels of clear oil quantity settings.
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Mist Lubrication Device Model BX Lubrication device for semi-dry processing (external type). High oil volume type. Compatible with water-soluble cutting oils.
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Mist Lubrication Device Model EB Lubrication device for semi-dry processing (internal type). For end mill processing and more.
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MQL (semi-dry) processing dedicated turning holder. It is the EB-TOOL dedicated turning holder for MQL (semi-dry) processing. Improved chip evacuation.
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![[Data] "Cutting x Semi-Dry: The Reason Why a Few Milliliters of Lubrication is the Standard in the Cutting Process"](https://image.mono.ipros.com/public/catalog/image/01/619/368158/IPROS09016351444555967635.jpeg?w=120&h=170)
![[Data] "Small Diameter Deep Hole Machining Semi-Dry"](https://image.mono.ipros.com/public/catalog/image/01/211/497000/IPROS15784294474009994140.jpeg?w=120&h=170)
![[Case Study Material] "A New Era of Turning Machining"](https://image.mono.ipros.com/public/catalog/image/01/ebb/497002/IPROS06661009329251038674.jpeg?w=120&h=170)
Company information
MQL semi-dry processing, which uses an extremely small amount of cutting oil (in mL per hour) to machine metals. This can transform the entire cutting process in terms of the environment, extending tool life, improving surface finish, and reducing cleaning processes. We provide comprehensive support with mist supply devices (Bluebe, EcoBooster), dedicated cutting oils, holders (EB-TOOL), our own machining equipment, and specialists in cutting. We propose new end mills based on the knowledge cultivated from our unique cutting tools and molds (exclusive distributor of Shin Sankyo Tool). 【Examples of Semi-Dry Processing】 - Cutting: Cutting of aluminum sashes, sprues, etc. - Mold processing: Processing quality recognized by machine tool manufacturers. - Precision processing: Specializing in finishing processes. - Small diameter deep hole processing: Drilling represented by oil holes in crankshafts. - Environmental case: Received the Aichi Environmental Award (Bronze) in 2010. 【Tool List】 - Cutpia, GRANLUND: Flexible combinations for counterboring and chamfering. - MIRCORNA: Over 12mm! For through cutting and grooving. - HAMMOND: Gun drilling even on general-purpose machines. - New KKK (NEW SANKYO TOOL) end mills: End mills with excellent cost performance.
