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  6. Hot circulation type with many achievements in multi-layer structures such as double pipes and triple pipes! Preheating and cooling rolls.

Hot circulation type with many achievements in multi-layer structures such as double pipes and triple pipes! Preheating and cooling rolls.

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Preheating and cooling rolls

last updated:Apr 22, 2022

オテック
オテック
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It is possible to consistently produce heat transfer circulation rolls, which are essential for film manufacturing and lamination processing lines, from iron core production to surface treatment.

A preheating and cooling roll is a roll that manages the surface temperature by circulating a heat medium such as water or oil inside the roll, serving the purpose of heating or cooling substrates like films and sheets. There are different internal structures, including single-tube type, double-tube type, and triple-tube type. The single-tube type has a hollow interior, and depending on whether the inlet and outlet are the same or different, it uses either a single or double rotary joint. While the single-tube type is cheaper to manufacture due to its simple structure, it has the drawback that as the roll size increases, it requires more heat medium for preheating and cooling, and the heat medium tends to stagnate, leading to uneven surface temperatures. The double-tube and triple-tube types have an internal tube placed inside the outer cylindrical pipe of the roll, allowing the heat medium to flow through the gaps between the pipes. This structure can limit the amount of heat medium to the flow paths, and since the heat medium flows through the gap between the outer and inner tubes, it can efficiently preheat and cool with less variation in surface temperature. If the inlet and outlet are different, it is structured as a double-tube type; if they are the same, it is structured as a triple-tube type.

    Contract manufacturing
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Hot circulation type with many achievements in multi-layer structures such as double pipes and triple pipes! Preheating and cooling rolls.

8a9a995c90ce912dd7c9067710fb9a327bb4cee9.jpg
8a9a995c90ce912dd7c9067710fb9a327bb4cee9.jpg
  • Related Link - https://blog.otec-kk.co.jp/archives/netsubaijyunka…

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◆◇◆Features◆◇◆ ◆Double and triple tube types can enhance functionality by attaching heat medium guides called fins to the inner tube pipe. There are two types: spiral fins and peripheral fins. Otec specializes in the manufacturing of double and triple tube type rolls, and we not only conduct air pressure checks to ensure there are no leaks from the rolls but also accept orders for the production of rolls that require certification as second-class pressure vessels. ◆By using Otec's original surface treatment, Tef-Lock, it is possible to prevent dirt adhesion during the preheating and cooling stages. *For more details, please contact us.

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Otec Corporation Company Profile (New)

Otec Corporation Company Profile (New)

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The secret to high-precision roll processing.

The secret to high-precision roll processing.

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Machining (Otec Co., Ltd. Company Profile Page)

Machining (Otec Co., Ltd. Company Profile Page)

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Scheduled to exhibit at the Functional Film Expo 2022 (Osaka Industry Creation Center)

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Notice: Upcoming Exhibition Functional Film Expo 2022 Date: July 27 (Wednesday), July 28 (Thursday) Location: Osaka Industry Creation Center, 3rd and 4th Floors Time: July 27, 13:30 - 17:00 July 28, 10:00 - 16:00 *Please note that prior registration is required. We invite you to visit our booth when you come. We look forward to seeing you.

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Suppressing crack transfer and improving quality! "Super Mirror Crack-Free Roll"

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Hard chrome plating has excellent hardness with a hardness value of HV750 to 900, but it has the issue of cracks (fine fissures) in the coating, which means that no matter how much the surface is polished to a mirror finish, the cracks can transfer to the product. Our company has long had the technology for a non-crack chrome plating called "Cloamore." The hardness can reach up to HV1800 through heat treatment at temperatures of 200 to 600°C, and because it is non-crack, it also has excellent corrosion resistance. However, due to the limitation of being able to apply only a thin film with a thickness of up to 5μ, it has not been possible to apply it to mirror rolls until now. However, we have developed a technology for "super mirror crack-free rolls" that solves these problems by forming a special two-layer structure.

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The technical site "Chrome Plating and Roll Navigation" has been launched.

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Chrome plating and Roll Navi is a site that provides information on the processing steps and physical properties of hard chrome plating, as well as surface treatment of machine parts focused on roll manufacturing. Additionally, it compiles basic knowledge about plating and specific case studies for problem-solving. If you have any issues regarding chrome plating or rolls, we hope you find this site helpful. 'Chrome Plating and Roll Navi' URL: https://otec-kk.info/

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Scheduled to exhibit at Convertech (Tokyo Big Sight)

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Notice <Exhibition Participation Schedule> Comvertec Date: January 26 to 28, 2022 Location: Tokyo Big Sight Booth Number: 6T-02 We invite you to visit our booth when you come. We look forward to seeing you.

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オテック

オテック

Ferrous/Non-ferrous metals

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We are a technology-oriented company that focuses on plating technology and roll manufacturing technology as our two main pillars. We possess extensive know-how in various functional plating and high-precision roll manufacturing and processing, and we strive to be of service to our customers day and night. We actively take on challenges that other companies have declined or that no other company is willing to tackle.

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