Sintered metal / powder metallurgy
Sintered metal is... An alloy created by compressing metal powder into a desired shape to form a compact, which is then sintered at high temperatures. It is alloyed without going through melting and casting processes. Advantages of sintered metal: 1. No cutting waste is produced during the shaping of raw powder, making it economical. 2. It can supply stable parts with minimal dimensional variation in large quantities. 3. Utilizing porosity (voids), it can create parts that can be used without lubrication by incorporating oil. 4. It is possible to integrally mold ASS'Y parts made of two components. Moreover, integration is possible even using copper infiltration methods. 5. Even special metal formulations can be mixed in small lots compared to melted metals. 6. Physical properties, except for impact values, are comparable to general steel materials in use. 7. Post-processing (carburizing hardening, anti-rust treatment) is also possible. With sealing treatment, electroplating can be done freely.
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basic information
Sintered metal refers to... An alloy created by compressing metal powder into the desired shape, forming a compact, and then sintering it at high temperatures. It is alloyed without going through melting and casting processes. Advantages of sintered metal: 1. No cutting waste is generated during the shaping of raw powder, making it economical. 2. It can provide a large supply of stable parts with minimal dimensional variation. 3. By utilizing porosity (voids), it is possible to create parts that can be used without lubrication through oil impregnation. 4. It is possible to integrally mold ASS'Y parts consisting of two components. Moreover, integration is possible even using copper infiltration techniques. 5. Even special metal formulations can be mixed in small lots compared to melted metals. 6. The physical properties, excluding impact values, are comparable to those of general steel materials. 7. Post-processing (carburizing and quenching, anti-rust treatment) is also possible. With sealing treatment, electroplating can also be done freely.
Price information
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Applications/Examples of results
Applications 1. Oil-containing bearings Audio equipment, motors (small and medium), office machines (copiers, fax machines, etc.), power tools, pneumatic tools, home appliances (fans, washing machines), etc. 2. Iron-based machine parts Automobiles... power steering, car coolers, engines, etc. Home appliances... reduction mechanisms, drive gears, sprockets, levers, etc. Office machines and cameras... clutch parts, paper feeding devices, various levers, ratchets, etc. Industrial equipment... vane pump parts, cams, levers, ratchets, etc. 3. Stainless steel parts Holders for work tools, packing retaining brackets, rollers, etc. 4. Others Magnetic materials... pure iron cores, yokes, etc. Aluminum materials... collars, spacers, bearings, etc.
Company information
Our company is a parts manufacturer located in Tenri City, Nara Prefecture. We respond quickly to customer and societal needs in the design, secondary processing, plating, and completion of sintered filters and sintered metals. We also strive to cooperate in providing products at your desired price, so if you need sintered metals or sintered filters, please feel free to consult with Giken Parts Co., Ltd.
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