Auto couplers and auto connectors automate the attachment and detachment of piping and wiring!
Of course, hydraulic, air, electricity, as well as toothpaste, powder pellets, chocolate, vacuum, alcohol, and more! We achieve piping connections and switches in various industries.
Using auto connectors (auto couplers, auto joints) leads to: - Increased productivity... Automation and reduced setup time enhance production efficiency. - Realization of FMS... Remote operation becomes possible. - Improved safety... There is no need to approach dangerous areas. - Improved safety 2... Automation of switching piping lines for hazardous materials (such as hot water and hydrochloric acid) enhances worker safety by eliminating dangerous tasks. - Environmental improvement... Work in high-temperature, high-humidity, or dirty areas is eliminated. - Enhanced reliability... Prevents incomplete connections and human errors. - Energy savings... There is almost no external leakage during connection and disconnection. - Factory cleanliness... Hoses and wires do not get tangled, and floors are not contaminated with oil or water. Nabtesco Service has accumulated over 50 years of know-how in automatic connection and disconnection (piping and wiring). We have addressed issues such as misalignment during connection, response to reaction forces, handling of special liquids and powders, automation of production lines where metal (ions) leaching is undesirable, and automatic connection and disconnection of high currents. We have confidently provided custom solutions for special environments! If you have any concerns about automation, please feel free to consult us.
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basic information
An auto connector (auto coupler, auto joint) is a device that automates the attachment and detachment of connectors, piping, hoses, and couplers, as well as switching operations. In various processes and equipment, it is necessary to disconnect devices during the switching of varieties and processes or the exchange of tools. During this time, various fluids, electrical, and mechanical mechanisms that transmit between devices require temporary attachment and detachment, which negatively impacts production efficiency due to setup time. This device responds to the need for multi-purpose production processes and the high functionality and speed of equipment, freeing attachment and detachment tasks from manual labor and achieving automation and labor-saving.
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Applications/Examples of results
- Automation of attaching and detaching molds for injection molding machines and press lines (hydraulic, air, vacuum, electric, water, etc.) - Automation of attaching and detaching in equipment within steel mills (TPC, rolling mills, ladle cars, continuous casting machines, etc.) - Automation of attaching and detaching products and pallets on inspection lines - Automation of attaching and detaching hazardous materials such as strong acids (like hydrochloric acid) and high-temperature water under explosion-proof conditions in the chemical/pharmaceutical industry - Automation of piping switchovers for products (such as alcoholic beverages, soy sauce, chocolate, etc.) in the food industry - Automation of automatic switching/cleaning (CIP/SIP) for multiple lines (variety of products) and prevention of cross-contamination We have various other achievements as well! Even if there are no previous achievements, we can design and manufacture custom solutions!
Detailed information
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■Automatic Disconnect Device - We have a proven track record of developing connectors that accommodate not only hydraulic, electrical, and air systems but also various gases, liquids, strong acids, and food products, and have manufactured numerous automatic disconnect devices. - We design and manufacture to ensure automation even with tilts or misalignments. - Custom design and manufacturing are available. - Over 40 years of experience! - We have delivered to various industries including steelmaking, automotive, chemicals, pharmaceuticals, and food!
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Company information
Nabtesco Service Co., Ltd. was established in February 1971 as a 100% subsidiary of Japan Air Brake Co., Ltd. (later Nabco Co., Ltd., now Nabtesco Corporation) with the aim of providing sales services for air brake parts for commercial vehicles. Today, it operates in a wide range of fields, from automobiles, railways, and ships to construction machinery, industrial machinery, and even environmental equipment, engaging in the design, manufacturing, sales, maintenance, and repair of various products, including pneumatic equipment, hydraulic equipment, and electronic devices. The core of Nabtesco Service's business is the design, development, manufacturing, maintenance, and servicing of key parts that support the safety and operation of industrial society, including brakes for automobiles and railway vehicles, control valves for construction machinery, and auto connectors, auto couplers, and couplers used in factory production lines. Its mission is to provide high-quality services quickly and reliably. Based on the technology and know-how cultivated over the years, Nabtesco Service aims to establish a system that delivers products in the shortest possible time and a nationwide service network, striving to provide high-quality services swiftly and reliably while supporting societal safety and contributing to industrial development.