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  6. Injection molding for DSI hollow bodies

Injection molding for DSI hollow bodies

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last updated:Sep 02, 2022

フルヤ工業
フルヤ工業
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About injection molding for DSI hollow bodies.

DSI (Die Slide Injection Molding) is an injection molding method developed by Japan Steel Works that allows for the rapid and accurate molding of complex internal structures in hollow bodies. In the first injection, semi-finished products (two-part products) are molded, and the mold is slid using a hydraulic mechanism to form the hollow body. Further, melting and bonding are performed through a second injection. The DSI method also resolves issues such as uneven wall thickness and weak bonding strength that were seen in conventional hollow molding methods. ■Features■ - Capable of molding complex hollow bodies and assembly molding with insert parts, as well as sealing molding. - Eliminates the need for post-processing, contributing to reduced molding costs and increased productivity. - Bonding areas have a strength approximately 1.5 to 2.0 times that of vibration welding. - Easy control of wall thickness (1.5 to 5.0 mm) and high dimensional accuracy. *For more details, please inquire through a request for materials or download.

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Injection molding for DSI hollow bodies

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basic information

DSI (Die Slide Injection Molding) is an injection molding method developed by Japan Steel Works, which allows for the rapid and accurate molding of complex internal structures in hollow bodies. In the first injection, semi-finished products (two-part products) are molded, and the mold is slid using a hydraulic mechanism to form the hollow body. Additionally, melting and bonding are performed in the second injection. The DSI method resolves issues such as uneven wall thickness and weak bonding strength that were seen in conventional hollow molding methods. ■Features■ - Capable of molding complex hollow bodies and assembly molding with insert parts, as well as sealing molding. - Eliminates the need for post-processing, contributing to reduced molding costs and increased productivity. - Bonding areas have a strength approximately 1.5 to 2.0 times that of vibration welding. - Wall thickness (1.5 to 5.0 mm) is easy to control, resulting in high dimensional accuracy. *For more details, please inquire through material requests or downloads.*

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Applications/Examples of results

■Examples of Use■ ■Automobiles - Resonator chamber - Intake manifold - Intake pipe - Fuel filter - Fuel float ■Copiers - Toner container - Duct ■Home Appliances - Washing machine drain pipe - Refrigerator ice tank ■Others - Auto winder mouse - Blower fan

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DSI Injection Molding Case Studies

DSI Injection Molding Case Studies

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Furuya Industrial Co., Ltd. Company Profile

Furuya Industrial Co., Ltd. Company Profile

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Injection Molding Case Studies

Injection Molding Case Studies

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Injection Molding Method DSI Molding

Injection Molding Method DSI Molding

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フルヤ工業

フルヤ工業

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Since its establishment in 1918 (Taisho 7) as a pioneer in button manufacturing in our country, Furuya Industries has consistently embraced changes in the times, focusing on technological innovation and the creation of cutting-edge products. The pioneering spirit that blazes a trail where there is no path. This has been the driving force of Furuya Industries since its founding.

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