Automatic counting machine for screws and nuts.
There are many counting achievements in automotive parts (screws, nuts, connectors, ceramic parts, engineering plastic parts). The digital area counter is precisely a counting robot. It possesses both counting speed that rivals scales and counting accuracy that scales cannot achieve, making it a counting machine capable of counting nuts and screws from a single piece to the specified quantity. The Digital Area Counter DAC-300 series accurately counts the number of plated goods and oily metal parts that vary in weight. Products that an optical sensor counter cannot count accurately due to overlapping can be counted precisely using the overlapping compensation function.
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basic information
The Digital Area Counter is a counting system that utilizes a CCD line sensor (patented). With a 2048-bit element, it can count over 10,000 times per second, making it possible to count flower seeds as small as 0.1mm, which is impossible with standard optical sensors. Additionally, it has a function to cancel out smaller objects than the product, making it suitable for counting products that produce fragments, such as cuttings and small runners.
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Applications/Examples of results
Metal parts (screws, washers, bolts, nuts) Sintered parts (cotta, bearings) Ceramic parts
Detailed information
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The Digital Area Counter is a multi-row counting system that uses a CCD line sensor camera, capable of accurately and quickly counting products that are difficult to measure with sensors or scales, ranging from parts and seeds smaller than 1mm in diameter to metal parts, molded parts, die-cast parts, pressed parts, tablets, and frozen foods.
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2-Channel Type DAC-320W The Digital Area Counter performs counting using a camera. It is possible to cover a wide supply width with just one camera. It can demonstrate the capacity of several sensor-type counting machines in a single unit. It is suitable for high-speed counting needs ranging from 3,000 to 6,000 pieces per minute. Depending on the size and shape of the product, as well as the number of items to be counted, an appropriate supply unit can be equipped. Please consult us.
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Shipping management with the Digital Area Counter The DAC-300 is different from previous counting machines. It has been developed with the fundamental goal of eliminating three types of mistakes during shipping: product mix-ups, incorrect product counts, and errors in shipping destinations. By integrating the DAC-300 into your existing shipping management system, we will make shipping errors visible.
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Company information
Koshinsha, known for its counting machines and image sorting machines, has been recognized as an A-rank company by the Kyoto City Venture Appraisal Committee. The counting machine "Digital Area Counter" has achieved high-speed and high-precision counting of items ranging from screws and nuts to frozen foods and seeds using its unique camera counting technology. Additionally, we propose new solutions such as multi-line high-speed sorting machines using image processing and systems for volume sorting and cutting using image processing. Koshinsha's counting machine, the Digital Area Counter, won the Grand Prize at the 2023 Kyoto Small and Medium Enterprise Technology Awards.