Powder Compression Molding Machine 4ST Servo Shot
Powder Compression Molding Machine 4ST Servo Shot
A next-generation press machine for compressing powders of food, cosmetics, pharmaceuticals, and more has been born!
The 4-stage servo shot resolves issues with powder compression products. ■ The hardness of the product is uneven, and the compression density cannot be adjusted. ⇒ By using torque control of the servo motor for compression molding, it is compressed to a consistent product hardness without being affected by the amount of powder filled. ■ Poor air escape during compression molding leads to a two-layer phenomenon. ⇒ Air is released through multi-stage compression during the molding process. Additionally, the lower punch is lowered during powder supply for high-density filling. ■ Cannot achieve porous compression molding. ⇒ By selecting a servo motor for low pressure, stable production of sponge-like porous molded bodies can be achieved. ■ High costs and time-consuming mold changes. ⇒ Mold change costs are low, and the change can be completed in about 15 minutes. ■ The compression molding process is not visible, making adjustments difficult. ⇒ The compression molding waveform is displayed on the monitor each time and saved to an SD card. ■ Using a hydraulic press leads to variations in product quality due to rising oil temperature, poor responsiveness, loud operating noise, and issues like oil mist. ⇒ Since a servo motor is used, product quality does not change with conditions, responsiveness is good, operating noise is low, and it is hygienic.
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basic information
A powder compression molding machine that uses a servo motor for torque control to compress powder is a clean and eco-friendly solution used in food, pharmaceuticals, powder metallurgy, and industrial products. Our unique powder compression molding method in cosmetics is gaining attention as an innovative approach in different industries. ■ What our unique powder compression molding method in cosmetics entails... - The turntable is equipped with four molds, stopping after each indexing to perform powder supply, compression molding, product discharge, and mold cleaning. - During powder supply, a hopper on the turntable moves in a horizontal motion above the mold, while a stirring blade rotates and lowers the lower punch to fill the powder. - A servo motor is used for torque control in compression molding, allowing for free setting of press patterns via a touch panel. - A roll of paper is used between the upper punch and the powder to prevent powder adhesion to the upper punch. - The product discharge mechanism is designed according to the product characteristics. - All processes that affect product quality can be controlled from the touch panel, allowing for condition selection, numerical input, and the ability to save and recall conditions.
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Applications/Examples of results
It is used for powder compression molding of food, pharmaceuticals, powder metallurgy, industrial products, and more. Specifications such as pressing force, production capacity, automation, safety standards, and component equipment will be determined through discussions.
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Company information
Nanyo Co., Ltd. designs, develops, manufactures, and sells filling machines and compression molding machines for cosmetics. If you consult with us about production methods for makeup cosmetics, various containers, production efficiency, peripheral equipment, etc., we will propose the best methods and information based on our many years of experience and achievements, and we can also conduct prototype testing with our testing machines. Additionally, our unique powder compression molding method for cosmetics is gaining attention as an innovative approach in other industries for powder compression products. We have testing machines available, so please feel free to contact us.