List of Processing Contract products
- classification：Processing Contract
1801～1845 item / All 24250 items
Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
A belt grinding machine that has been in use for about 50 years since 1973. In addition to trust and proven results, the lineup is also extensive.
- Other machine tools
Belt grinding machine "Veda Machine" has high durability and a wide range of service parts.
The "Bader Machine" is our belt grinder that boasts excellent polishing performance for each individual unit. By selecting models and types according to the shape and size of the workpiece, and by equipping it with a polishing belt suitable for the task, it can flexibly accommodate a wide variety of items across various fields. Please make extensive use of it for high-efficiency polishing and grinding, reduction of work time, labor-saving, and standardization of tasks. 【Lineup】 ■ Portable type BP-K (air motor type) ■ Made-to-order machine PC-1 (wheel centerless), BC (standard dust cover) ■ Installed type BM (basic type), SBA-1, BH-2 ■ Wheel type SBD-4S, SBD-7, BWd *For more details, please download the PDF or contact us.
High-precision processing with ±1μm accuracy supports a variety of parts and materials such as discharge guides and positioning pins.
- Processing Contract
Notice of Participation in the Ceramics Product Exhibition - "10th High-Performance Ceramics Exhibition (CERAMIC JAPAN) [Osaka]" from May 14 (Wednesday) to May 16 (Friday), 2025.
This time, Pilot Corporation will be exhibiting at the "10th Advanced Ceramics Exhibition [Osaka]" held at Intex Osaka. We will manufacture precision ceramics rods and pipes with an outer diameter of φ3.0 or less and an inner diameter of φ0.02 based on customer drawings, using the extrusion molding technology developed with our sharp cores. The materials will be high-purity alumina, zirconia, and aluminum nitride. We will display a large number of actual samples in various sizes and shapes. We look forward to welcoming you with a complete setup, and we kindly ask for your visit.
Comprehensive capabilities from mold making to molding, painting, laser marking, and plating.
- Processing Contract
![[Medical Device Support] Providing ...](https://image.mono.ipros.com/public/product/image/32d/2001160548/IPROS17837977523791053612.jpeg?w=280&h=280){kind=small}
Flexible size options and a proven track record in precision product manufacturing. We will assist you from the development stage to meet your desired requirements.
- Processing Contract
High-speed stable processing from thin plates to thick plates.
- Special Processing Machinery
- Processing Contract
We offer wire drawing processing with a diameter of 0.1mm to 8mm, as well as straight processing without the use of cutting oil. We provide materials introducing our business and processing technology...
- Processing Contract
Unable to procure on time, and backlog of orders is accumulating... Speedy mold transfer and production system will quickly resolve the backlog and alleviate frustration!
- Rubber
- Contract manufacturing
- Processing Contract
I want to create large circular rubber products with a diameter of Φ300 to Φ500. Stable production with a large molding machine will enable the realization of parts that could not be made due to size,...
- Rubber
- Contract manufacturing
- Processing Contract
I want to create large circular rubber products with a diameter of Φ300 to Φ500. Stable production with a large molding machine will enable the realization of parts that could not be made due to size, contributing to the development of new products.
■Specific Concerns "I want to create rubber products with a diameter of Φ300 to Φ500. There are no rubber manufacturers that can accommodate this size..." "If we could make rubber parts in this size, we could develop new products..." ■Cause There are few rubber molding manufacturers that can produce rubber products of this size. ■Solution Molding with a molding machine that can accommodate sizes up to 800×800. Comprehensive support from mold design and material selection to mass production. ■Effect Stabilization of procurement for rubber parts that were previously abandoned due to size. Contributing to the expansion of the product lineup through the development of new products. ■Customer Feedback "It was a great help for us, who have no expertise in rubber, to have everything done from material selection to mass production startup." "Product development had not progressed due to size constraints until now, but it seems we can expand our product lineup." *For more details, please download the materials or feel free to contact us.*
The cooperative factory we relied on suddenly went out of business... Transferred the molds for large rubber products over 10 kg, contributing to stable procurement! Rubber molding, mold transfer.
- Rubber
- Contract manufacturing
- Processing Contract
The cooperative factory we relied on suddenly went out of business... Transferred the molds for large rubber products over 10 kg, contributing to stable procurement!
■Specific Concerns "I relied on a partner factory that suddenly went out of business..." "I need someone to produce large rubber products over 10kg, which don't sell very well." ■Solution Mold transfer ■Customer Feedback "I was troubled by the sudden closure, but the transfer went smoothly, which was a relief." "I was able to establish an environment for stable procurement, reducing the burden of supply chain management." *For more details, please download the materials or feel free to contact us.*
How do you choose the type of rubber? What characteristics does it have? We explain the features of different types of rubber and key points to consider when evaluating projects! A property table for ...
- Rubber
- Contract manufacturing
- Processing Contract
How do you choose the type of rubber? An explanation of the characteristics of different types of rubber and key points to consider when evaluating projects! A table of advantages/disadvantages by type of rubber is available.
I tried using it, but it deformed right away. There are so many types of rubber that I don't really understand. I want to know what characteristics they have and the points to consider when choosing. To resolve such uncertainties, we are offering a helpful document! It explains seven representative types of rubber: natural rubber, SBR, NBR, EPDM, CR, silicone rubber, and fluororubber! 【Physical Properties Comparison Table】 We have charted the mechanical strength, heat resistance, and other physical properties of each type of rubber! 【Advantages/Disadvantages Table】 We compare the advantages and disadvantages of each type of rubber from three perspectives: physical properties, economic aspects, and usability! 【One Point Advice】 We provide one-point advice for each type of rubber to consider when evaluating projects! Please choose the type of rubber that suits your purpose and environment, and use it as a reference for good manufacturing. You can download the document from our catalog or feel free to contact us.
![[Illustrated] Encyclopedia of How t...](https://image.mono.ipros.com/public/product/image/4ab/2001066820/IPROS9863334772412471827.jpg?w=280&h=280){kind=small}
I don't really understand rubber... Is making rubber the same as making bread!? Starting today, you too can be a "rubber-making master." A comprehensive guide to making rubber is now available.
- Rubber
- Contract manufacturing
- Processing Contract
Free useful materials on rubber! Not sure about rubber... Is rubber making similar to bread making!? Starting today, you too can be a "rubber-making master." The Encyclopedia of Rubber Making is now available!
"Rubber has good grip and elasticity, which is great, but compared to a similar material, 'resin,' it tends to be more expensive..." That's because there is a significant difference in the "method of production." Making rubber is, in a nutshell, similar to "making bread"! Resin is a "thermoplastic" that solidifies when cooled, allowing for quick molding, whereas rubber, like bread, is a "thermosetting" material that requires baking, making it more labor-intensive. Just like with bread, there are many commonalities, such as kneading and aging... Additionally, one of the characteristics of rubber is that it allows for formulation design tailored to desired properties, enabling precise control over the final product. Currently, our company is distributing a free resource that explains rubber production by comparing it to bread-making, titled "Encyclopedia of Rubber Production." We support your manufacturing endeavors!
"Once launched, a mountain of defects," "It deteriorates immediately," "Frequent quality complaints." A collection of case studies to solve your problems with rubber product design is now available!
- Rubber
- Contract manufacturing
- Processing Contract
★A must-see for product designers★ Are you looking to prevent troubles in rubber product design? "Once launched, there's a mountain of defects," "It deteriorates quickly," "Quality complaints are frequent." We will introduce case studies that solve these issues in rubber product design!
Rubber products are used in many situations, such as "wanting to use them as machine gaskets," "wanting to use them as cushioning accessories," and "wanting to use them as substitute parts for discontinued components." However, various unexpected troubles arise that were not anticipated during the initial design, such as "the rubber deteriorates quickly," "the rubber burrs negatively affect the appearance," and "we're getting rubber products made, but we have a mountain of defects." If these troubles are not fundamentally resolved, they can lead to frequent machine breakdowns, quality complaints, and the expansion of hidden losses. The root cause of these troubles often lies in the design process. Many designers express sentiments like, "I don't really understand rubber materials," "the manufacturing side should be able to handle burrs," and "there's nothing we can do without drawings." We have compiled examples of how our company, as a rubber supplier, has resolved these candid concerns from designers into a booklet.
Can rubber be prototyped? What are the costs? What is the delivery time? Don't give up on rubber prototyping! A complete explanation of rubber product prototyping methods! Helpful materials on rubber ...
- Rubber
- Contract manufacturing
- Processing Contract
★A Must-See for Product Developers★ Can rubber be prototyped? What are the costs? What are the lead times? Don't give up on rubber prototyping! A complete explanation of how to prototype rubber products! Helpful materials on rubber are available!
"We are developing a new product, and we absolutely need rubber parts." "Is it possible to prototype rubber parts?" Of course! But what about the cost? What about the delivery time? What about the quality? There are various questions. There are two main methods for prototyping rubber products: 1. Molding prototypes using molds 2. Prototyping through machining Each prototyping method has different characteristics, cost considerations, and timelines depending on the purpose and development phase. Currently, our company is offering a free resource that visualizes the appropriate prototyping methods for rubber products titled "Complete Guide to Prototyping Rubber Products." We can suggest prototyping methods that fit your needs. In this helpful resource, we introduce a decision flow for prototyping methods tailored to specific purposes and situations, and we provide a comprehensive explanation of each prototyping method.
A comprehensive showcase of trouble and problem-solving cases that arise in the molding and processing of rubber products! Introducing 10 cases, including the cleanliness of product surfaces and preci...
- Rubber
- Contract manufacturing
- Processing Contract
[Part 2] A comprehensive showcase of solutions to troubles and issues in the molding and processing of rubber products! Introducing a total of 10 case studies, including planning and mass production of rubber products and compliance with food sanitation laws.
For those struggling with the molding and processing of rubber products! 【Part 2】 We will provide a booklet with case studies that solve common troubles and concerns related to the molding and processing of rubber products. 【Table of Contents】 No.1 Planning and mass production of rubber products No.2 Rubber products compliant with the Food Sanitation Act No.3 Long products exceeding 1 meter No.4 Scorching of rubber materials No.5 Molding of two-color rubber materials No.6 Changes in molding methods through mold modification No.7 Alternative production of large rubber products No.8 Utilization of recycled rubber No.9 Molding of pure white rubber No.10 Solutions for remaining burrs *For more details, please download the materials or feel free to contact us.
![[Illustration] List of Rubber Types...](https://image.mono.ipros.com/public/product/image/b87/2001058375/IPROS42502706161215078856.jpeg?w=280&h=280){kind=small}
I don't really understand rubber... Today, I'm saying goodbye to "just kind of" choosing rubber! I'm presenting a list of rubber types categorized by the functions required from rubber.
- Rubber
- Contract manufacturing
- Processing Contract
Presenting useful materials on rubber! Not sure about rubber... Say goodbye to "somehow" choosing rubber today! [Illustrated] We are releasing a list of rubber types categorized by function!
I don't really understand about rubber... Are you choosing the type of rubber "somehow"? Even though I just replaced it the other day, it's already deteriorated... It's a hassle to replace it, so I wish there was a solution... To solve such concerns, we need to consider the purpose of using the rubber (the effect you want to achieve the most) and the usage environment. There are many types of rubber. There are rubbers that are resistant to deformation, rubbers with grip, rubbers that are weak to heat, and rubbers that dissolve in oil... On the other hand, the environments in which rubber is used are varied. You need to clarify the effect you want to achieve the most, choose a rubber that can deliver that effect, and then select a rubber that can withstand the usage environment. We will support you in choosing the optimal rubber with our easy-to-understand visual material "Rubber Type List by Desired Function"!
![[Part 2] A comprehensive showcase o...](https://image.mono.ipros.com/public/product/image/e01/2001436211/IPROS15476831069338777688.png?w=280&h=280){kind=small}
[Part 2] A comprehensive showcase of case studies solving troubles and issues in the molding and processing of rubber products! Introducing a total of 10 cases, including planning and mass production ...
- Rubber
- Contract manufacturing
- Processing Contract
[Part 2] A comprehensive showcase of solutions to troubles and issues in the molding and processing of rubber products! Introducing a total of 10 case studies, including planning and mass production of rubber products and compliance with food sanitation laws.
For those struggling with the molding and processing of rubber products! 【Part 2】 We will provide a booklet with case studies that solve common troubles and concerns related to the molding and processing of rubber products. 【Table of Contents】 No.1 Planning and mass production of rubber products No.2 Rubber products compliant with the Food Sanitation Act No.3 Long products exceeding 1 meter No.4 Scorching of rubber materials No.5 Molding of two-color rubber materials No.6 Changes in molding methods through mold modification No.7 Alternative production of large rubber products No.8 Utilization of recycled rubber No.9 Molding of pure white rubber No.10 Solutions for remaining burrs *For more details, please download the materials or feel free to contact us.
I want to transfer the production of rubber products over 10 kg. Change the molding method from injection molding to direct pressure molding through mold modification! Contribute to improving producti...
- Rubber
- Contract manufacturing
- Processing Contract
We want to transfer the production of rubber products over 10kg ⇒ Change the molding method from injection molding to direct pressure molding through mold modification! Contributing to the improvement of production capacity and investment capacity!
■Theme Change in molding method through mold modification ■Specific Concerns "I want to increase investment capacity by transferring production." "I want to transfer the production of rubber products over 10 kg made by injection molding, but there are no takers due to the size of the products." ■Common Issues Due to the large size of the products, there are few places that can handle them with injection molding. ■Solution Modify the injection molding mold into a direct pressure molding mold. Conduct thorough molding trials to maintain quality before the transfer. ■Effects Improvement in the customer's production capacity and investment capacity. Realization of a production system that allows the customer to specialize in their area of expertise.
Switching from overseas to domestic production, unsure of the type of rubber material. Investigating the rubber material from samples to meet quality standards with the optimal material!
- Rubber
- Contract manufacturing
- Processing Contract
Updated the case study on problem-solving: Investigated the types of materials used and proposed the optimal materials!
We have published a case study on problem-solving! We researched the types of materials used and proposed the optimal materials! If you want to switch production from overseas to domestic but don't know what materials were used... we introduce a case that solved such concerns!
Due to a sudden increase in orders, production cannot keep up. Achieving mold transfer in one week and avoiding assembly line stoppage to stabilize the supply chain!
- Rubber
- Contract manufacturing
- Processing Contract
I want to change the strength of a rubber product depending on the location. I will review the material formulation design, adjust the color, meet the required strength, and improve the usability and ...
- Rubber mold
- Contract manufacturing
- Processing Contract
I want to make the burrs on the surface of rubber products less noticeable. By devising a way to produce the burrs and improving the structure so that the burrs are not visible, the yield due to burr ...
- Rubber
- Contract manufacturing
- Processing Contract
Anyway, I want the surface of the rubber products to be finished beautifully. By solving it beautifully with molding conditions and post-processing of the surface, we contribute to stabilizing quality...
- Rubber
- Contract manufacturing
- Processing Contract
I want to extend the lifespan of rubber products. By painting rubber products, we can prevent color changes and deterioration! Achieve a longer lifespan and eliminate the need for replacement!
- Rubber mold
- Contract manufacturing
- Processing Contract
Unable to manufacture rubber products overseas. Solved by mold transfer! Comprehensive support from formulation design to mold cleaning and molding.
- Rubber
- Contract manufacturing
- Processing Contract
Is rubber weak against the summer heat? Reviewing material composition helps eliminate scorching (material burning) and contributes to improved yield!
- Rubber
- Contract manufacturing
- Processing Contract
Is rubber weak against the summer heat? Strange patterns appear on the product surface... ⇒ By reviewing the material composition, scorch (material burning) is resolved! Contributing to improved yield.
■Theme Scorching of rubber materials (material burning) ■Specific Concerns "There are strange patterns all over the product surface... there are no issues with the mold." "The defect rate has increased, and I want to improve the yield." ■Solution Review the formulation to prevent material burning. ■Effects Elimination of scorching (material burning) Improvement in yield (5% reduction in defect rate) ■Customer Feedback "Thanks to the review of the rubber materials, scorching (material burning) has stopped, and it has been a great help!" "Thanks to this, the yield has improved, and the defect rate has decreased by 5%!" *For more details, please refer to the materials or feel free to contact us.
The cooperating factory has gone out of business, and it is no longer possible to perform integrated molding of metal and rubber in a size suitable for both hands. Contributing to reducing procurement...
- Rubber
- Contract manufacturing
- Processing Contract
The cooperating factory has gone out of business. We would like to request integrated molding of metal and rubber in a size suitable for both hands ⇒ Contributing to reducing procurement hassle with a consistent response from adhesive application!
■Theme Integrated Molding of Metal and Rubber ■Specific Concerns "Our partner factory has gone out of business, and there are no places that can handle integrated molding of metal and rubber in a size that fits both hands." "The challenge is that the metal and rubber do not adhere well and are prone to peeling, and we want to improve that." ■Common Issues The product size is large, and there are few places that can accommodate it. The application of adhesive is not going well, leading to increased peeling. ■Solution Separate adhesive and molding processes ⇒ Transfer all processes to one production line for a unified approach. Reassess the adhesive application process from scratch. ■Effects Reduced adhesive failure between metal and rubber. By combining the previously separate adhesive and molding processes, the customer's procurement workload has been reduced. ■Customer Feedback "By reassessing the adhesive process, we no longer have issues with adhesive failure!" "It was honestly cumbersome to have the adhesive process handled by Company A and the molding by Company B... The unified approach has greatly improved efficiency." *For more details, please refer to the materials or feel free to contact us!
The machine is broken; I want you to produce in its place. Alternative production of large rubber products with urgent startup. Free from the risk of supply chain disruption! Effective for BCP as well...
- Rubber
- Contract manufacturing
- Processing Contract
Machine malfunction! We want you to produce instead ⇒ Alternative production of large rubber products, rapid startup, freeing from supply chain disruption risks! Effective for BCP as well.
■Theme Alternative Production of Large Rubber Products ■Specific Concerns "The machinery at our supplier for large rubber products has broken down, and production cannot proceed." "I would like you to produce in its place and meet the delivery deadline in one week..." ■Common Issues There are no machines capable of molding large rubber products. It takes time to set up production. ■Solution Alternative production using our large molding machines. Production can be set up within three business days from consultation. ■Effects Released from the risk of supply chain disruption. Secured an alternative procurement source as a BCP measure. ■Customer Feedback "Thanks to their quick response, we were able to protect our supply chain without any stockouts!" "We were able to secure an alternative procurement source for BCP in case something happens!" *For more details, please refer to the materials or feel free to contact us.*
It takes three days to replace it, but it deforms in one month. By changing the rubber material, the replacement frequency has been reduced to once every six months, and the defect rate has drasticall...
- Rubber
- Contract manufacturing
- Processing Contract
It takes three days to replace, but it deforms in a month. By changing the rubber material, the replacement frequency is now once every six months, and the defect rate has drastically decreased!
■Specific Concerns "I'm using rubber to secure the work, but it becomes unusable in just a month." "It takes three days to replace it, and if I change it once a month, the setup time and defects just keep increasing, making it impossible to work." ■Effects Replacement frequency reduced from once a month to once every six months. Defect rate decreased from 15% to 2%. ■Customer Feedback "I never thought that just changing the material of the rubber would make such a difference in productivity!" "Setup time and defects have drastically decreased, and productivity has significantly increased."
I want to confirm both the shape and mass production capability, but I want to keep the quantity to a minimum. We provide comprehensive support from small-scale rubber material mixing to prototype mol...
- Prototype Services
- Contract manufacturing
- Processing Contract
I want to avoid adhesive failure after vehicle installation. Reduce peeling after installation by resolving issues! Rubber molding, rubber materials, double-sided tape, adhesion.
- Rubber
- Contract manufacturing
- Processing Contract
Updated the case study on solving issues with adhesive defects in rubber products!
We have published a case study on solving adhesive issues with rubber products! We introduce a case that addresses the concern of not wanting to experience adhesive failures after vehicle installation!
Delays occurred in overseas production. By using alternative production at super high speed, we avoided assembly line stoppages and reduced the risk of supply chain disruptions!
- Rubber
- Contract manufacturing
- Processing Contract
★Production Management Personnel★ One week until the deadline! Introducing examples of avoiding stockouts through alternative production for large rubber products, rubber products, rubber molds, and mold transfer.
We received a consultation stating, 'It seems that the parts procured from overseas are about to run out; I need you to do something within a week.' Typically, production is carried out overseas, but they were unable to keep up, leading to a situation where they would run out of stock in a week. If they run out of stock, it would halt the production line of the final manufacturer, which is a situation that the parts manufacturer definitely wants to avoid. In response to this concern, since there was a spare mold in Japan, we were able to send the mold on the same day, perform the mold installation processing (to ensure it could be attached to our machines) in two days, and initiate mass production within "three business days" from the consultation. We were able to gather the required quantity within a week from the consultation and protect the supply chain. When it comes to overseas procurement, there are unique challenges such as needing to consolidate quantities due to transportation issues and difficulties in achieving the desired production volume. We can solve such concerns as well! *For more details, please download our case studies or contact us.
After adding an anti-aging agent that seems effective, the molding time tripled. By reviewing the chemicals, we contributed to improving output and productivity!
- Rubber
- Contract manufacturing
- Processing Contract
I want to create rubber products that exceed 1 meter. We solve this with integrated production from material procurement to molding! By reducing the number of parts from two to one, we contribute to t...
- Rubber
- Contract manufacturing
- Processing Contract
I want to create rubber products that exceed 1 meter. We solve this with integrated production from material procurement to molding! By reducing the number of parts from 2 to 1, we contribute to more efficient procurement.
■Specific Concerns "I wonder if we can create large rubber products over 1 meter..." "We have been procuring them in two parts due to the moldable size, but we want to consolidate them into one." ■Cause There are few manufacturers capable of producing rubber products over 1 meter. ■Solution Molding with a machine that can handle sizes up to 1800×900 mm. Molding with a machine that can handle sizes up to 1500×1300 mm. Providing consistent support from mold design and material selection to mass production. ■Effect Consolidating parts that were previously procured in two parts due to moldable size into one. Contributing to the reduction of total procurement costs. *For more details, please download the materials or feel free to contact us.*
Rubber floor mat: Strong in the center to match the frequency of foot traffic, soft around the edges, with no color change. Achieves long lifespan!
- Rubber
- Contract manufacturing
- Processing Contract
Updated the case study on solving the issue of wanting to create rubber products with different strengths without changing the color!
We have published a case study on solving the issue of wanting to create rubber products with different strengths without changing the color! We want to vary the strength in different areas of a single rubber product, but the color changes... Here’s a case that addresses that concern!
Solve your problems with rubber products over 1 meter in size from both hands! Prototype, mass production, and mold transfer support available!
- Rubber
- Contract manufacturing
- Processing Contract
For those struggling with rubber products over 1 meter in size from both hands, we will be exhibiting at the Technical Show Yokohama 2025 from February 5 to February 7.
For those struggling with rubber products over 1 meter in size made by both hands We will be exhibiting at "Technical Show Yokohama 2025" from February 5 (Wednesday) to February 7 (Friday). 【Details】 Location: Pacifico Yokohama Exhibition Hall (1-1-1 Minatomirai, Nishi Ward, Yokohama) Booth Number: I28 1. I want to create rubber products over 1 meter in size but don't know where to produce them! ⇒ We have machines and extensive experience in producing rubber products over 1 meter in size! 2. I want to use satisfactory rubber products but don't understand rubber well! ⇒ We provide comprehensive support from prototype to mass production! We will handle everything from appropriate material selection to prototyping and mass production according to your application and requirements. We can also conduct suitability assessments of the rubber materials currently in use, formulation design, and material prototype mixing. You can leave material development to us. We also support prototyping of single items without the need for molds. 3. Facing procurement crises due to business closures or labor shortages... I want you to produce instead! ⇒ Stable supply even with mold transfer from other companies! Molds used by other companies can be transferred as they are. We ensure stable supply while maintaining quality and delivery times. We also handle spot projects, with examples of startup in as little as one week.
I want to improve the degradation of rubber products caused by ozone cracking. By switching to highly weather-resistant materials, the replacement frequency drastically decreases!
- Rubber
- Contract manufacturing
- Processing Contract
Updated case study: Protecting rubber products from ozone cracking!
We have published a case study on solving the problem of protecting rubber products from ozone cracking! We introduce a case that addresses the concern of wanting to switch to materials that do not develop ozone cracks. Please check the link below!
Eliminate the frequent defects that occur in the integrated molding of metal and rubber through the development of jigs! Successfully transferred the mold.
- Rubber
- Contract manufacturing
- Processing Contract
Updated the case study on solving issues in integrated molding of metal and rubber!
We have published a case study on solving issues in integrated molding of metal and rubber! This case introduces how we resolved frequent problems that occur in the integrated molding of metal and rubber through the development of jigs, successfully transferring the mold.
The procurement environment is unstable. Contributing to the stabilization of the supply chain through the transfer of molds for multiple types of large rubber products! Rubber molding.
- Rubber
- Contract manufacturing
- Processing Contract
Updated the case study on solving the issue: "I want to stabilize the supply chain!"
We have published a case study on solving the issue of wanting to stabilize the supply chain! This case introduces a solution to the problems caused by the unstable procurement environment for large rubber products.
Reviewing material composition and molding processes to solve the unique odor issues of rubber! Rubber molding, rubber materials.
- Rubber
- Contract manufacturing
- Processing Contract
We have published a case study on solving the issue of wanting to suppress the unique smell of rubber!
We have published a case study on solving the issue of wanting to suppress the unique smell of rubber! This includes examples of how we addressed the problems caused by the odor of rubber products.
I would like to request everything from molding rubber products, applying double-sided tape, packaging, to delivery. We provide a consistent system to deliver to our customers and reduce the hassle of...
- Rubber
- Contract manufacturing
- Processing Contract
I would like to request everything from molding rubber products, applying double-sided tape, packaging, to delivery! We deliver to customers with a consistent system, reducing the hassle of procurement management!
■Theme Assembly of Rubber Products ■Specific Concerns "I want the rubber products to be packaged with double-sided tape and shipped directly to the customer." "There are many items needed for assembly, and managing them is difficult. Management costs are high." ■Solution We provide a comprehensive service from "material mixing ⇒ molding ⇒ tape application ⇒ packaging ⇒ delivery." ■Effects Reduction of procurement management effort Shortening of lead time Compression of delivery costs ■Customer Feedback "They arranged everything from the design of the adhesive jig to the packaging materials, making the startup smooth." "I was truly relieved to be freed from the need to worry about the entire process." *For more details, please download the case study or contact us.*
I want to create pure white rubber products. Rubber products are not just "black"! By developing processes for colored specifications, we can explore new markets with highly designed rubber products!
- Rubber
- Contract manufacturing
- Processing Contract
Case study: "I want to create a completely white baseball base! Rubber products are not just 'black'! We have published solutions to problems such as difficulty in coloring and discoloration!"
When it comes to rubber products, the image of "black" is quite strong. This is because carbon black, a "black" reinforcing agent, is added to the rubber, making it "black." This carbon black is a very important chemical for strengthening the rubber. However, we often receive inquiries about wanting to color the rubber in various colors such as "white" or "red." One representative example is a baseball "base." The baseball base is "pure white." We use rubber materials that are "pure white." If dust or the commonly used "black" carbon black gets mixed into the materials during the mixing stage, or if it adheres to the materials after mixing, the color of the materials can change instantly. Even during the molding stage, the color of the product can change due to dust or dirt on the mold. Additionally, if the product gets sunburned after molding, it can turn brown, so caution is necessary. *For more details, please download the case study from the link below or contact us.*
I want to concentrate our production resources on our areas of expertise. By transferring molds, we will contribute to increasing production capacity and improving profit margins!
- Rubber
- Contract manufacturing
- Processing Contract
I want to prototype rubber products that are larger than hand size and have complex shapes. The prototype will be made with molds that can be repurposed for mass production. This will contribute to re...
- Rubber
- Contract manufacturing
- Processing Contract
I want to prototype rubber products that are larger than hand size and have complex shapes ⇒ Prototype with molds that can be repurposed for mass production! Contribute to reducing labor costs during mass production startup!
■Theme Prototyping of Rubber Products ■Specific Concerns "I want to prototype rubber products with complex shapes larger than hand size." "Since this is my first attempt, I want to try various rubber materials." ■Common Issues Development costs ■Solution Create molds that can also be repurposed for mass production and conduct prototyping. Prepare multiple rubber materials during prototyping. ■Effects Function confirmation through prototypes. Reduction of labor and costs during mass production startup. ■Customer Feedback "I had given up on prototyping due to the large size and complex shape of the product, but I am really glad I was able to prototype." "Although creating molds incurs development costs, being able to use the molds for mass production has reduced labor and costs during the mass production startup!" *For more details, please refer to the materials or feel free to contact us!*
No drawings needed! I want to create rubber products like this. We provide comprehensive support from product design to mold design, material selection, prototyping, and mass production, turning your ...
- Rubber
- Contract manufacturing
- Processing Contract
No drawings needed! I want to create rubber products like this ⇒ We provide comprehensive support from product design to mold design, material selection, prototyping, and mass production. Turning your ideas into reality and alleviating your concerns!
■Theme From planning rubber products to mass production ■Specific Concerns "Our machines are experiencing severe oil leaks, which is reducing production efficiency." "I think using rubber products could prevent oil leaks, but I'm not sure how to proceed." ■Cause Unable to understand rubber and manage the transition from planning to mass production. ■Secondary Issues Uncertainty about whether effective results will be achieved. Inability to provide a consistent response from product planning to material selection, prototyping, and mass production. ■Solution Product design based on on-site surveys and interviews. Comprehensive support from mold design to material selection, prototyping, and mass production. ■Customer Feedback "Thanks to starting from product design, we were able to quickly clarify the discussion." "Regarding material selection, the explanation of the characteristics and pros/cons of each rubber material allowed us to proceed with confidence." "We were able to prevent oil leaks, which was our primary goal, and production efficiency has increased." *For more details, please refer to the materials or feel free to contact us!*
I want to create long rubber products for use in exterior parts. Achieving thin and long rubber products through large-scale molding! Contributing to the enhancement of the product lineup!
- Rubber
- Contract manufacturing
- Processing Contract
★A must-see for product development personnel★ We want to create long rubber products for exterior protection! Solving the problem of unsightly surfaces! Updated case studies.
"I want to create a long, thin protector about one meter in length." "There are scratches on the surface, and the yield is very poor." That was the consultation. For long rubber products around one meter, gas marks are likely to appear as the product size increases. Additionally, issues such as color unevenness and weld marks (marks from the joints of the rubber) are also common. As the thickness of the product decreases, the difficulty of molding increases. The main points are: - Material selection - Material preparation method - Temperature - Molding conditions (gas release and pressure, etc.) Particular attention is needed for material selection. Depending on the material, color unevenness or discoloration may occur over time, negatively affecting appearance. Since keeping the surface clean is important for "areas that are frequently seen by the end customer," it is necessary to consider color changes over time when selecting materials. By leveraging our past achievements in long rubber products, we have successfully achieved a stable supply of beautiful long protectors! *For more details, please refer to our case studies or feel free to contact us.*
I want just one rubber product for testing. Achieving short delivery times and low costs through machining, contributing to the reduction of development man-hours!
- Prototype Services
- Contract manufacturing
- Processing Contract
★A Must-See for Product Development Managers★ Cut 80% of Prototype Costs and Lead Times! Want just one rubber product for prototyping... Introducing examples of prototypes made through machining. Rubber molding, prototyping, no molds needed, machining.
"I would like just one rubber product for functionality and shape confirmation." "I don't know yet if we will mass-produce, but we can't move forward without creating a prototype and confirming its functionality." "We are developing rubber products by making molds for prototypes, but it takes time and costs money." We often receive such concerns. In this case, we were able to significantly reduce costs by 80% and shorten the delivery time from 2 months to 2 weeks. For more details, please refer to the catalog.