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Abrasives Product List

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[Sample Presentation] Collection of Processing Examples Using Airbrush

[Sample Presentation] Collection of Processing Examples Using Airbrush

Introducing processing examples using resin-based polishing materials "POLYMEDIA" for reducing working hours and improving work environments!

On our company website, we introduce processing examples using the resin-based polishing material "POLYMEDIA." Our polishing materials, which emphasize quality manufactured in Japan, minimize differences in processing quality due to lot variations, enabling stable processing. We have received high praise from many customers who are already using our products. In addition to materials for dry blasting, we also handle various resins and sizes for wet blasting (liquid honing). We provide images before and after processing through related links, along with clear explanations. Please take a look. 【Content Highlights (Partial)】 ■ Deburring of sealing materials in the electronic component manufacturing process ■ Paint stripping ■ Cleaning and surface finishing (decoration) ■ Removal of thin burrs from die-cast products * For more details, please refer to the [Catalog Download]. * If you would like a sample, please apply through the [Contact Form].

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Steel Magic

Steel Magic

Does not contain silica, which causes silicosis! Can be used as disposable media.

"Steel Magic" is a product suitable for the removal of thick reinforced coatings and surface preparation from sturdy iron structures such as bridges, tanks (car washes), ships, and pipelines, where etching (surface preparation) is required to improve paint adhesion. It processes at about twice the speed of typical blast media while generating less dust, allowing for the rapid removal of stronger epoxy and urethane coatings. By adjusting the discharge pressure and abrasive size, etching treatment can also be performed. 【Features】 ■ Rapid removal of stronger epoxy and urethane coatings ■ Capable of etching treatment ■ Can be reused approximately five times at low pressure (35-80 psi) ■ Can be used as a disposable media at high pressure (100-120 psi) ■ Does not contain silica, which can cause pneumoconiosis *For more details, please refer to the PDF materials or feel free to contact us.

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Air blast resin abrasive "Polyextra"

Air blast resin abrasive "Polyextra"

Resin-based abrasives for use with air blasting! The quality is uniform, with low friability and high durability! Can be reused multiple times depending on the application.

We would like to introduce "Polyextra," which we handle. It is suitable for deburring electronic components (flash burrs, dam burrs), cleaning resin products, and removing dirt and resin burrs from easily scratched soft metal products. Due to its similar hardness, it is also effective for replacing processes that used plant-based abrasives. The color may vary by lot. 【Features】 ■ Suitable as a substitute for plant-based abrasives of similar hardness ■ Can be processed with almost no damage to aluminum alloys and hard plastics ■ A thermosetting resin, commonly used for fashion buttons (unsaturated polyester resin) We offer options for dry blasting and wet blasting (liquid honing). *For more details, please refer to the PDF materials or feel free to contact us.

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Air blast resin abrasive "Type Three"

Air blast resin abrasive "Type Three"

Resin-based abrasive material for use with air blasting! Ideal for removing thin burrs from soft metals, resin burrs, and for cleaning molds and screws of molding machines!

"Type Three" is a material commonly used for melamine tableware, which is made of thermosetting rigid plastic. It can be processed with minimal scratching on hard metals like iron, making it suitable for mold cleaning and screw cleaning of molding machines. Unlike materials such as Alundum (alumina), it causes almost no damage to the blast machine body, nozzles, hoses, or fixtures, allowing for lower maintenance costs for the equipment. We offer options for dry blasting and wet blasting (liquid honing). 【Features】 - Hard and has cutting power - Suitable for mold cleaning - Keeps equipment maintenance costs low - Allows for light cutting while processing soft metals like aluminum alloys - Options available for dry blasting and wet blasting (liquid honing) *For more details, please refer to the PDF materials or feel free to contact us.

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Resin-based abrasive material for air blasting "Polyplus FPI"

Resin-based abrasive material for air blasting "Polyplus FPI"

We only sell high-quality products suitable for the pre-treatment of fluorescent penetrant testing, a non-destructive inspection method, with a fluorescent substance contamination rate of 0.1% or less!

"Polyplus FPI" is used for the removal of coatings in the pre-treatment process of fluorescent penetrant testing, which helps to reduce the contamination of fluorescent substances that can interfere with the inspection, allowing for highly accurate testing. By producing it with 100% carefully selected materials sourced domestically in Japan, we can minimize quality differences caused by impurities and lot variations, making it safe to use. It is used for paint stripping from aluminum alloy equipment before fluorescent penetrant testing for aircraft, as well as for cleaning titanium alloy parts. [Features] - Removes only the coating - Achieves a contamination rate of fluorescent substances below 0.1% - Produced with 100% carefully selected materials sourced domestically in Japan - Suitable for pre-treatment in inspections *For more details, please refer to the PDF document or feel free to contact us.

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Air blast resin abrasive "Polyplus"

Air blast resin abrasive "Polyplus"

Resin-based abrasives for use with air blasting! Suitable for paint stripping and burr removal from relatively soft metals such as aluminum alloys!

"Polyplus" is a product made from a thermosetting resin called Urea resin, which is commonly used in plastic materials for lighting fixtures, wiring devices such as outlets, and clothing buttons. It has flame retardant or self-extinguishing properties, is slightly softer than Type 3, and has higher cutting power than Polyextra, allowing for increased processing speed. Available for dry blasting and wet blasting (liquid honing). 【Features】 ■ Flame retardant or self-extinguishing properties ■ High cutting power and increased processing speed ■ Available for dry blasting and wet blasting (liquid honing) *For more details, please refer to the PDF document or feel free to contact us.

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Deburring of electronic components [Blast processing case]

Deburring of electronic components [Blast processing case]

Deburring of sealing materials in the electronic component manufacturing process.

We specialize in deburring electronic components such as capacitors, diodes, LEDs, transistors, inductors, and phototransistors, which require high-quality processing. We mainly use carefully selected domestic materials, and the quality of the abrasives is consistently uniform, allowing for stable processing without work damage. If abrasives get trapped in the terminal area, you can continue to use them by changing the material or particle size. Please give U.S.T.F.E.'s POLYMEDIA a try. *Types of burrs that can be removed (thin burrs, dam burrs, side burrs, gate burrs, resin flash, etc.) We offer options for dry blasting and wet blasting (liquid honing). Samples of abrasives are available.

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Cleaning of recesses and grooves [Blast processing example]

Cleaning of recesses and grooves [Blast processing example]

By using air blast cleaning for depressions and grooves that cannot be completely cleaned with a brush, it is possible to efficiently clean them in a short time!

By using our Polyplus (urea resin), we can efficiently clean dirt and residues that cannot be removed by brushes stuck in grooves and recesses, without damaging the surface. If the workpiece is cast, it is possible to clean using either Polyplus (urea resin abrasive) or Type Three (melamine resin abrasive). We recommend selecting the abrasive based on the quality and surface condition you desire. Due to our unique production method, there is minimal variation between lots, allowing us to process any surface with the same quality. In particular, our long-time customers highly appreciate the "quality of the product that is evident upon use." We can provide samples, so please feel free to contact us if you have any interest.

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Aqua Media US, a resin-based abrasive for wet blasting.

Aqua Media US, a resin-based abrasive for wet blasting.

Resin-based abrasives used in wet blasting (wet type)! Ideal for deburring electronic components and removing dirt and resin burrs from soft metals that are prone to scratching!

The US series is an abrasive developed for POLYEXTRA's wet blast (liquid honing) using unsaturated polyester resin. Due to its specific gravity of 1.15 to 1.25, which is close to the weight of water, fine particle abrasives tend to float on the water's surface. However, thanks to our manufacturing technology, the abrasives in the US series minimize floating on the water's surface and can maximize their performance as abrasives. Additionally, the US series is softer than TYPE III and POLYPLUS, but harder than nylon. It is suitable as an alternative to abrasives of similar hardness or plant-based abrasives, which can have variability in hardness and durability, requiring adjustments to blasting conditions depending on the batch. In contrast, our resin-based abrasives maintain consistent quality, have low friability, and are durable, allowing for repeated use according to specific applications. *For more details, please refer to the PDF document or feel free to contact us.

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Paint stripping of aluminum cans [Blast processing case study]

Paint stripping of aluminum cans [Blast processing case study]

By using air blasting for paint stripping, it is possible to improve work efficiency without the need for organic solvent stripping or labor-intensive manual work with wire brushes!

The surface condition of aluminum cans after processing varies depending on the type of resin used. 1. When using our product "Polyextra," it is possible to leave a glossy finish while only stripping the surface coating. This is a polishing material made of unsaturated polyester resin. 2. When using our product "Polyplus," the surface is lightly cut, resulting in a matte finish. It is possible to retain designs such as grooves and indentations. This is a polishing material made of urea resin (urea-formaldehyde resin). 3. When using our product "Type Three," the surface becomes matte. It allows for efficient and quick cleaning. This is a polishing material made of melamine resin. All photos show processing with polishing materials of size "#60-80 (325-180μm)," and the blasting conditions are standardized. In the case of thin aluminum, such as aluminum cans, alumina or glass beads can quickly create holes, but our resin-based polishing materials do not easily create holes. However, due to the way the blasting is applied, the aluminum may expand (stretch), so it is necessary to understand the physical properties of the blasting target and set the blasting conditions accordingly.

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Plastic polishing material! POLYMEDIA

Plastic polishing material! POLYMEDIA

Significant reductions in time and cost are possible! Suitable for various applications such as deburring, cleaning, and paint stripping.

"POLYMEDIA" is a resin-based abrasive material also known as abrasives, grinding materials, plastic blasting materials, and plastic media. Our products are used in air blast processing such as PMB and wet blasting, which cater to various applications including deburring of electronic components, paint stripping from aircraft, equipment, and parts, as well as cleaning and decoration. In particular, regarding cleaning and paint stripping, our methods are more environmentally friendly and considerate of workers compared to processes using harmful organic solvents and chemicals, while also significantly reducing time and costs. [Main Applications] - Deburring of sealing materials on metal terminals and between terminals in the electronic component manufacturing process - Removal of thin burrs from die-cast products - Paint stripping from aircraft and similar items - Alternative to paint stripping and cleaning using harmful organic solvents - Cleaning (aircraft engine blades, rubber molding molds, screws of molding machines, breaker plates, etc.) - Surface finishing (decoration) - Removal of sealants and adhesives - Pre-treatment for fluorescent penetrant testing - Others *For more details, please refer to the PDF document or feel free to contact us.

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Resin Abrasive for Air Blasting "Poly Plus Prime"

Resin Abrasive for Air Blasting "Poly Plus Prime"

MIL-P85891A TYPE II certified product! For paint stripping and cleaning from aluminum alloy aircraft equipment, as well as cleaning titanium alloy parts.

"Polyplus Prime" is a product developed for non-destructive testing of aircraft using fluorescent penetrant testing, designed not to react to ultraviolet inspection lamps (black lights). It does not contain fluorescent whitening agents. It is used for paint stripping and cleaning of aluminum alloy aircraft equipment, as well as for cleaning titanium alloy parts. It minimizes the residual presence of fluorescent substances. *For more details, please refer to the PDF materials or feel free to contact us.*

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MAGIC II・MAGIC III

MAGIC II・MAGIC III

MIL85891A TYPE VIII certified product! (MAGIC II) for carbon fiber and thin aluminum skin paint removal.

"MAGIC II" is a newly developed product designed to increase processing speed compared to POLY V. It is suitable for paint stripping without damaging the surface of aircraft aluminum alloys and composite materials. It is specifically designed for paint stripping from composite materials, particularly carbon fiber resin and thin aluminum skin layers. [Features] - Designed for paint stripping from carbon fiber resin and thin aluminum skin layers - Low discharge pressure ranging from 10 psi to 30 psi - Increased discharge volume for blasting - Capable of paint stripping at a speed 3 to 4 times faster than conventional products - Approved as MIL-P-85891A, TYPE VIII, Nanocomposite Media for U.S. military aircraft "MAGIC III" is a plastic media developed to remove strong coatings applied to surfaces exposed to high heat. [Features] - Efficiently removes coatings due to a special blend - Suitable for landing gear (aircraft landing gear) and engine parts *For more details, please refer to the PDF materials or feel free to contact us.

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Acrylic resin polishing material for air blasting "POLY V"

Acrylic resin polishing material for air blasting "POLY V"

MIL-P85891A TYPE V certified product! Waste materials are regenerated into monomers through pyrolysis! Acrylic resin abrasive material.

"POLY V" is a suitable product for paint stripping that does not damage the surfaces of aluminum alloys such as duralumin used in aircraft or composite materials. It is non-toxic and certified as MIL-P85891A, TYPE V. This product uses thermoplastic acrylic resin, so used waste materials can be regenerated into monomers through pyrolysis. Please feel free to contact us if you have any inquiries. *For more details, please refer to the PDF materials or feel free to contact us.

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Cleaning of Castings [Blasting Processing Example]

Cleaning of Castings [Blasting Processing Example]

It is possible to efficiently clean dirt, residues, and rust on the surface of castings and molds in a short amount of time!

For hard metals like cast iron, using Type 3 (melamine resin) with high cutting power allows for efficient cleaning. Using glass beads gradually cuts into the mold surface, causing edges and fine details to disappear with each cleaning, but Type 3 (melamine resin), being a resin, can clean hard metals with minimal damage. This method is particularly effective for cleaning residual vulcanized material on mold surfaces during rubber vulcanization molding. Additionally, there is almost no damage to the blast machine body, nozzles, hoses, and other fixtures, which significantly reduces maintenance costs. By switching from harmful and toxic organic solvents to abrasives for cleaning, it also enhances worker safety and improves the workplace environment.

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