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Easy-to-understand brazing series: Atmospheric brazing and furnace brazing

Easy-to-understand brazing series: Atmospheric brazing and furnace brazing

Brazing requires the removal of the oxide film! The method for removing the oxide film differs between the atmosphere and the furnace.

From the easy-to-understand "Brazing" series, we introduce "Atmospheric Brazing and Furnace Brazing." Brazing first requires the removal of the oxide film. By removing the oxide film, the "braze" can wet properly. "Atmospheric brazing" requires flux, which acts to remove the oxide film on the surface of the base material. "Furnace brazing" removes the oxide film on the surface of the base material by creating an atmosphere of hydrogen gas or vacuum inside a furnace that blocks the atmosphere. 【Features of Atmospheric Brazing】 ■ Easy to perform while visually monitoring ■ Localized heating is possible ■ Can perform insert brazing and surface brazing ■ Suitable for small-scale production *For more details, please refer to the PDF document or feel free to contact us.

  • Other metal materials

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Easy-to-understand soldering series: What is soldering?

Easy-to-understand soldering series: What is soldering?

" brazing" is different from welding and soldering! Introducing the definition and mechanism of brazing.

Introducing "What is Brazing?" from the easy-to-understand "Brazing" series. "Brazing" is a technique that joins materials by melting the filler metal without melting the base material. "Welding" is a technique that joins materials by melting the base material. "Soldering" also joins materials by melting the filler metal, so the principle is the same, but "brazing" has a different melting point for the filler metal. In the mechanism of brazing, when there is an oxide film present, the molten filler metal does not spread, and residual substances like oil can hinder brazing. By removing the oxide film, the "brazing" can wet properly. 【Features】 ■ Thin plate joining and precision joining ■ Simultaneous joining of multiple points ■ Compatible with dissimilar metals and non-metals ■ High airtightness in joints ■ Minimal distortion due to overall heating *For more details, please refer to the PDF materials or feel free to contact us.

  • alloy

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Easy-to-Understand Brazing Series: Brazing Method 2 - Atmospheric Brazing

Easy-to-Understand Brazing Series: Brazing Method 2 - Atmospheric Brazing

Introduction to "Flame Brazing" and "High-Frequency Brazing," which are atmospheric brazing methods! We will introduce their advantages and disadvantages.

We would like to introduce "Method 2 - Atmospheric Brazing" from the easy-to-understand "Brazing" series. We will also introduce "Flame Brazing" and "High-Frequency Brazing." "Flame Brazing" is a brazing method that utilizes a flame. It can be classified into gas brazing, torch brazing, and burner brazing, depending on the tools used. "High-Frequency Brazing" is a brazing method that uses a high-frequency induction heating device, where the induced current heats the metal itself. The appropriate model is selected based on the size and material of the brazed items. 【Flame Brazing Features】 ■ Easy to work while visually checking the brazing area ■ Almost all materials, except for special ones, can be brazed using flame brazing ■ Free component shapes ■ Easy to perform insert brazing and surface brazing ■ Capable of mass production through automation *For more details, please refer to the PDF document or feel free to contact us.

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Easy-to-understand brazing series: How to braze titanium

Easy-to-understand brazing series: How to braze titanium

Titanium is a metal that is difficult to solder, and it is a rare joining method.

In the easy-to-understand "Brazing" series, we will explain "Brazing of Titanium." Titanium is a metal characterized by being "light," "strong," and "rust-resistant," with excellent corrosion resistance against seawater and saltwater. Due to its high strength and light weight, it is commonly used in aircraft and ships. Compared to stainless steel, titanium has a strong oxide film, which gives it superior corrosion resistance. To perform brazing, it is important to remove this strong oxide film; however, since oxygen and nitrogen in the atmosphere can affect the process, brazing is done in a furnace that isolates the air. Titanium brazing material is used. This brazing material can join at temperatures below titanium's transformation point, allowing for bonding without damaging the properties of the base material. We will provide a clear explanation with diagrams in the PDF materials.

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Please consult us about brazing stainless steel.

Please consult us about brazing stainless steel.

If you're looking for brazing stainless steel, we have the solution. We will propose the optimal joining method from our extensive know-how.

Brazing of stainless steel is all about the removal of a strong oxide layer. While it is difficult to remove the oxide layer with flux, "furnace brazing" allows for easy removal by blocking the atmosphere and performing the process inside the equipment. Furnace brazing is a method suitable for automation and mass production. Brazing in our self-developed continuous hydrogen furnace utilizes the reducing power of hydrogen, eliminating the need for flux and post-processing. Furthermore, it is an environmentally friendly method. 【Features】 ■ We propose "brazing methods" tailored to the applications of stainless steel components, such as heat resistance, corrosion resistance, airtightness, and strength. ■ We can accommodate everything from single prototypes to large production lots. ■ We ensure quick delivery times. ■ Joining of dissimilar metals is also possible. Please consult us. Combinations such as stainless steel-copper and stainless steel-brass are feasible. *For more details, please feel free to contact us.

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Please consult us about brazing ceramics.

Please consult us about brazing ceramics.

It is possible to braze ceramics and metals. It is used for applications such as tools and semiconductor substrates. This is a direct brazing method using active metal solder.

Unlike the indirect method of brazing after metallizing conventional ceramics, we use a direct method with active silver solder. 【Features】 ■ Since it is a method of directly joining ceramics, the working time can be significantly reduced. ■ It is also possible to join ceramics and metals. ■ Brazing of ceramic substrates is possible.

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Easy-to-Understand Brazing Series: Brazing Method 1 - Atmosphere Brazing

Easy-to-Understand Brazing Series: Brazing Method 1 - Atmosphere Brazing

Introduction to the characteristics of "hydrogen atmosphere" and "vacuum atmosphere."

We would like to introduce "Brazing Method 1 - Atmosphere Brazing" from the easy-to-understand "Brazing" series. Atmosphere brazing is classified into "hydrogen atmosphere" and "vacuum atmosphere." The "hydrogen atmosphere" uses hydrogen. The "vacuum atmosphere" performs brazing in a rarefied atmosphere evacuated by a vacuum pump. 【Hydrogen Atmosphere Features】 ■ It has a strong reducing power against metal oxides. ■ At high temperatures, low dew point hydrogen gas can reduce oxides of stainless steel, iron, chromium, copper, nickel, and others. ■ Oxides of metals containing titanium and aluminum cannot be reduced. ■ The dew point refers to the moisture content in hydrogen gas, and the lower it is, the higher the reducing power. ■ Hydrogen has good thermal conductivity and is environmentally friendly. *For more details, please refer to the PDF materials or feel free to contact us.

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Easy-to-understand brazing series: How to braze stainless steel

Easy-to-understand brazing series: How to braze stainless steel

For brazing stainless steel, we recommend furnace brazing.

This is an explanation about "Brazing Stainless Steel" from the easy-to-understand "Brazing" series. Stainless steel is a material with excellent corrosion resistance, and its brazing requires the removal of the oxide film. Our company recommends furnace brazing. ◆ Features of Furnace Brazing - The finish is shiny - Simultaneous multi-point joining is possible - Temperature management is easy - Minimal distortion due to overall heating - Easy to automate We will provide a clear explanation with diagrams in a PDF document.

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Easy-to-understand brazing series: Brazing methods for ceramics

Easy-to-understand brazing series: Brazing methods for ceramics

There are methods for joining ceramics and metals, including the metallization method and the active metal method.

Ceramics are a general term for inorganic materials that have been fired and solidified, and pottery and glass are also part of the ceramics family. 【Characteristics of Ceramics】 - Electrical insulation properties - High strength at high temperatures - Excellent corrosion resistance - High hardness and wear resistance - Low thermal expansion rate 【Brazing Methods】 The metallization method creates a wettable film on the surface of ceramics, while the active metal method involves adding elements that activate wetting to the brazing material. The metallization method uses "silver brazing," and the active metal method uses "active brazing." For brazing materials such as CBN and diamond used in tools, the active metal method is recommended. We will provide clear explanations with diagrams in the PDF materials.

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Easy-to-understand brazing series: Aluminum brazing

Easy-to-understand brazing series: Aluminum brazing

Aluminum brazing

◆Characteristics of Aluminum ◆Types of Aluminum Suitable for Brazing ◆Types of Aluminum Unsuitable for Brazing ◆Characteristics of Aluminum Brazing ◆Specific Methods of Brazing For more details, please refer to the PDF download.

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