We have compiled a list of manufacturers, distributors, product information, reference prices, and rankings for Casting Parts.
ipros is IPROS GMS ・ IPROS One of the largest technical database sites in Japan that collects information on.

Casting Parts Product List and Ranking from 28 Manufacturers, Suppliers and Companies | IPROS GMS

Last Updated: Aggregation Period:Oct 07, 2026~Nov 03, 2026
This ranking is based on the number of page views on our site.

Casting Parts Manufacturer, Suppliers and Company Rankings

Last Updated: Aggregation Period:Oct 07, 2026~Nov 03, 2026
This ranking is based on the number of page views on our site.

  1. 日之出水道機器 産業機械マーケティング Fukuoka//others
  2. しまね産業振興財団 Shimane//Public interest/special/independent administrative agency
  3. カルモ鋳工 Hyogo//Ferrous/Non-ferrous metals
  4. 4 松井製作所 Osaka//Ferrous/Non-ferrous metals
  5. 5 赤阪鐵工所 Shizuoka//Industrial Machinery

Casting Parts Product ranking

Last Updated: Aggregation Period:Oct 07, 2026~Nov 03, 2026
This ranking is based on the number of page views on our site.

  1. Selection Criteria for Surface Treatment of Equipment Parts for the Semiconductor Industry 日之出水道機器 産業機械マーケティング
  2. Complex internal passages - High difficulty aluminum casting case カルモ鋳工
  3. Maekawa Casting and Machinery Co., Ltd. Business Introduction しまね産業振興財団
  4. Yanmar Cast Tech Co., Ltd. Matsue Business Division Business Introduction しまね産業振興財団
  5. 5 Casting manufacturing services 川口内燃機鋳造 福島工場

Casting Parts Product List

31~60 item / All 77 items

Displayed results

Casting manufacturing services

Leave the manufacturing of castings to us.

Since our establishment, we have consistently manufactured high-precision castings for various internal combustion engines, pressure machinery, and more. We produce essential engine components such as cylinder blocks, crankcases, cylinder heads, and housings to meet our customers' needs. Our castings are utilized in a wide range of fields around the world, including engines, automobiles, and tractors. Please feel free to contact us with any inquiries. 【Representative Products】 ■ Cylinder Block ■ Crankcase ■ Cylinder Head ■ Transmission Case ■ Housing ■ Exhaust Manifold *For more details, please download the PDF or feel free to contact us.

  • Other Auto Parts
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Asagoe Industrial Co., Ltd.

Advanced technology cultivated from important security components, a top supplier of cast iron products.

Manufacturing and processing technology for high-quality castings developed through important safety components such as automotive brake parts and hydraulic parts for construction machinery.

  • 191024_0151_元写真.jpg
  • 製品2_元写真.jpg
  • others
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Steel substitute material TFD800 press die aluminum insulator

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomotetsu Industry!!

Original material from Tomi Iron Works as a substitute for cast steel Features - Developed as an alternative material to cast steel!! - Compared to cast steel, it achieves faster manufacturing lead times and reduces material costs and processing man-hours!! - By maximizing specifications, it achieves high rigidity comparable to steel class!! Reasons why TFD is chosen - The crystal structure is fine, making it suitable for thick products - There are no defects such as internal shrinkage cavities, and it has a uniform structure throughout - It has good weldability (maintainability) - High design flexibility can be expected - A model with the same shape as the product can be created in 3D CAD, allowing for near-net shape with minimal machining allowance

  • Special Steel
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Industrial and machine tools, ductile cast iron, FCD450, subframe.

Casting X - A casting method using digital technology for large and small rod castings, contact Tomo Steel Industry for cost reduction!!

FMC casting creates foam models in the same shape as the product using expanded polystyrene, and then produces the product by replacing the foam model with molten metal in a sand mold. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also achievable with original (steel substitute) materials.

  • Other machine elements
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Large press die upper mold FC250

Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!

FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by replacing the foam model with molten metal in a sand mold. This method makes it difficult for burrs to form and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also possible with original (steel substitute) materials.

  • Vehicle body parts
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Cast iron casting production/equipment development 3D printer introduction

From large castings over 1 ton to palm-sized parts, we have numerous implementations in major companies! We provide consistent support from materials to machining for short delivery times and low costs!

Osaka High-Quality Casting Iron Works has introduced a 3D printer (3D Systems' Projet3500) as part of its equipment development. The company has also implemented 3D CAD internally and has conducted external training over the course of a year to enable young engineers to handle 3D data. They have quickly begun manufacturing casting molds in-house and have achieved success. They have produced many products used not only in ships but also in technically challenging tractor parts and internal combustion engine components, as well as other industrial equipment. With a consistent production system from materials to machining, they achieve shorter delivery times and lower costs. If you have any issues related to casting, such as "I'm in trouble..." or "I wonder if we can do this," please give us a call. Questions are welcome. 【Features】 ■ A consistent production system from "casting" to "machining," "assembly," and "painting" ■ Flexible responses and proposals for QCD ■ Capable of handling simple to complex structures ■ Wide range of capabilities from large castings over 1 ton to palm-sized products ■ Awarded the "Osaka Manufacturing Excellent Company Award" for outstanding technical capabilities *For more details, please contact us or download the catalog.

  • Engine parts
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Copper Alloy Casting Example] Shipboard Discharge Gun Parts

"Creating something from nothing" sand casting. Introducing Satokin's copper alloy casting examples.

We would like to introduce a case of copper alloy casting by Satokin, an expert in sand casting of aluminum and copper alloys. The "marine fire monitor parts" are critical components due to the importance of managing the quality of the molten metal, as they are made from bronze material. The sizes range from 200mm to 500mm, and the weight is between 5kg and 40kg. We can accommodate lot sizes from 1 to 100 pieces per month. 【Features】 ■ Management of molten metal quality is crucial ■ Delivery industry: Marine parts manufacturers ■ Supported lot sizes: 1 to 100 pieces per month *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Production Example] Fire Truck Mounted Parts/Material: AC4C-T6

We support orders of 1 to 100 pieces! Here are the fire truck mounted parts made of aluminum alloy castings.

We would like to introduce a case study of parts for fire trucks made using the aluminum alloy casting "AC4C-T6." After machining the aluminum material, anodizing treatment is applied. The size is φ220×185, and the weight is 6.3 kg. Our company has established a unique casting plan to achieve high-precision and high-quality sand casting. We have built our sand casting technology as our original know-how and are continuously working on the development of new methods to further improve quality. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Accuracy: Approximately ±1 to 5 mm ■ Size: φ220×185 ■ Weight: 6.3 kg *For more details, please refer to the PDF document or feel free to contact us.

  • Casting Machine
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Satokin's technology! [Production example] Aluminum casting, cast-in, plate

Weight 0.77kg! Introducing a case study of a cooling plate made using aluminum alloy casting.

We would like to introduce a case study of semiconductor components (cooling plates) made using aluminum alloy casting "AC4C-T5." This is a casting project involving stainless steel pipes. The precision was manufactured to approximately ±1 to 5 mm. We accommodate various prototypes, short delivery times, small lot products, and precision sand casting, so please feel free to contact us. 【Specifications】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Precision: Approximately ±1 to 5 mm ■ Weight: 0.77 kg *For more details, please refer to the PDF document or feel free to contact us.

  • Casting Machine
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case Study: Valve [Bronze Casting]

Unique know-how! We can accommodate a wide range from prototypes to small lots and mass production.

We would like to introduce a case study of a "valve" made using bronze castings as the material. It can be applied to various uses such as valves, water supply faucets, bearings, sleeves, bushes, and general machine parts. It excels in pressure resistance, wear resistance, machinability, and castability. 【Features】 ■Material: BC6 ■Characteristics of the alloy: Excellent in pressure resistance, wear resistance, machinability, and castability. *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Tomita Foundry Co., Ltd. Products Handled

Introducing the products handled by Tomita Foundry Co., Ltd., such as elevator supplies and construction machinery parts!

We would like to introduce the products handled by Tomita Casting Co., Ltd. We handle elevator supplies "FCD450," construction machinery parts "FCD600," and press molds "FCD500," among others. In addition, we also handle injection molding machine parts, printing machine parts, ingot cases, and more. 【Products (excerpt)】 ■FCD450 approximately 200kg ■FCD (special material) approximately 850kg ■FCD600 approximately 200kg ■FCD450 approximately 110kg ■FCD450 approximately 250kg ■FCD500 approximately 4000kg *For more details, please refer to the related links or feel free to contact us.

  • Press Dies
  • Racks and Cases
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Proposal for FCV (Fuel Cell Vehicle) conversion

High-strength, high-dimensional precision castings such as valve bodies! Achieving both strength and machinability.

We offer "FCV conversion," which balances strength and machinability. By changing the material from FC or FCD, it is possible to achieve thinner and lighter designs as well as improve machining efficiency. We also accommodate short lead times and small lot sizes, including challenging castings. In addition to castings, we handle processing of various materials and procurement of various parts for subsequent processes, all the way to assembly. Please feel free to consult us about anything. 【Features of FCV Conversion】 ■ Adoption of "vermicular cast iron," which utilizes the intermediate properties of FC and FCD ■ Thinner and lighter designs are possible due to increased strength (material change from FC) ■ Reduction of machining costs is possible (material change from FCD) *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Manufacturing and casting business of pig iron castings

Introducing our casting business specializing in the manufacturing of cast iron products, focusing on parts that require high quality!

In our casting business, we focus on producing parts that require high quality, such as construction machinery components, hydraulic equipment parts, engine and exhaust system parts, and other components for machine tools and industrial machinery. Regarding production, we provide products with stable quality based on the know-how of technologies cultivated over many years, offer low-cost products through daily cost and efficiency improvements, ensure strict adherence to delivery times based on stable production equipment operation, and respond quickly to meet short delivery times. We have a track record of manufacturing parts weighing from 0.1 kg to 60 kg. 【Types of Cast Iron Manufacturing】 ■ Gray Cast Iron FC100 to FC300 ■ CV Graphite Cast Iron FCV350, FCV410 ■ Ductile Cast Iron FCD450 to FCD700 ■ Austempered Ductile Cast Iron FCAD900 to FCAD1200 ■ High Silicon Ductile Cast Iron HISI-FCD500 *For more details, please refer to the PDF document or feel free to contact us.

  • Other electronic parts
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Machinery parts processing business

Realizing "visualization of processing factories" with IoT! Responding to various requests with experience and technology.

Our company, which works with major machine tool manufacturers and also handles semiconductor-related equipment parts, offers services ranging from cast parts to aluminum material processing. We own several large processing machines, making us one of the leading companies in the region, and we can respond to the processing of various equipment housing parts. We provide flexible solutions tailored to our customers' situations, offering a wide range of options based on budget and delivery time. 【Features】 <Machining> ■ Parts for industrial machinery - Cast parts for machine tools and press equipment that require high precision, processed using large machining centers - Can parts for chip mounters, etc. ■ Work size: from 10mm to 5,000mm ■ Materials: FC, FCD, SS, S45C, aluminum, stainless steel, etc. *For more details, please refer to the related links or feel free to contact us.

  • Other machine tools
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Processing Examples] Casting Parts Processing [*Samples Available / Material Specification Possible*]

<Heat Sink Processing Example> [Sample Response] We will provide a sample of the heat sink made from the specified material.

Our company specializes in manufacturing aluminum castings. We accommodate a wide range of quantities, from small lots to mass production. We are also involved in new product development, handling everything from prototype mold design. In addition to aluminum castings, we also offer: - Sales of wooden molds only - Machining of aluminum and iron only - Production of iron and copper alloy castings. 【Achievements】 <Heat Sink Fins> - Height: 40mm - Diameter: 200φ - Tip: 1.3mm <Background> With the recent increase in demand for heat sinks due to the rise of electric vehicles (EVs), there has been growing attention on heat sink fins. When we displayed samples of heat sink fins (see main image), we received positive feedback noting that while traditional heat sink fins are often made of resin or iron, the ability to achieve a thin tip and uniform wall thickness with aluminum castings is impressive in terms of "lightweight" compared to iron and "strength against deterioration" compared to resin. 【About the Samples】 We are currently offering free samples of heat sink fins. Material specifications can also be accommodated. *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Casting Product Example [Gravure Printing Machine Component Parts] FC250

Casting Industrial Machinery (Printing-related) Precision Equipment Dimensions: 1000–3000 Weight: 1t Material: FC250

This cast product serves as the base and frame that form the skeleton of a gravure printing machine. Printing machine manufacturers have adopted it, appreciating its characteristic of absorbing vibrations from the cast material. In our casting production, we establish efficient production plans for bases and frames with a large number of parts, ensuring timely delivery according to your needs. Additionally, we have a proven track record of cast products across various industries, so please refer to our "Company Profile" for more details. If you have any questions or concerns, please feel free to contact us. Our Products ■ Materials Handled Ordinary cast iron (gray cast iron) FC200 to FC350 Ductile cast iron (spheroidal graphite cast iron) FCD400 to FCD600 Low-alloy cast iron, including wear-resistant and heat-resistant castings containing Cr, Cu, Ni, Mo, B, etc. ■ Models Handled Wood patterns, foam patterns, FM (full mold) *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

One-stop solution for casting-related issues (short lead-time prototyping, material development, stable supply)

Please consult us about any concerns related to small lot production, casting JIS standards, production management, and other issues related to casting.

Do you have any of the following concerns regarding castings? - Are you struggling with small lot production? - Are you regretting the slight performance shortfall of castings according to JIS standards? - Are you overwhelmed by managing a wide variety of low-volume production? - Are you incurring high labor and costs in the design, development, production, procurement, assembly, and quality control of parts? - Would you like to feel the future, possibilities, and evolution of casting materials? - Are you having difficulty selecting between iron castings, aluminum castings, steel castings, alloy castings, and non-ferrous castings? - Are you troubled by changes in machine accuracy due to thermal expansion of cast iron caused by temperature fluctuations? - Are you reconsidering supply chain management due to the risks of globalized parts procurement? - Are you satisfied with the characteristics of casting components? We at Hinode Holdings will work together to solve these concerns! *Please check the PDF for details.

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Procurement of small lot components for the semiconductor industry with short lead times.

From prototypes to equipment components. The Hinode Group offers optimal solutions for delivery times and costs, including casting with 3D printed sand molds in as little as 5 days and comprehensive machining.

Are you struggling to procure parts that you need "from one piece with a short delivery time" for prototype production or urgent maintenance? The fixed notion that total cutting has high material costs and casting takes time for mold production may be a factor in delivery delays. ■ Points for Selecting Manufacturing Processes During Prototyping Total Cutting: Suitable for ultra-small lots of a few pieces and simple shapes. Casting: Suitable for complex shapes or medium lots. We can provide materials in as little as 5 days. Since no mold is required (mold-less), initial costs are kept low, significantly shortening the prototyping lead time. ■ Hinode's Selection Support The Hinode Group has a production system with six domestic bases and a consistent system from material development to machining and assembly. We propose the optimal manufacturing method according to material, lot size, and required quality, supporting total cost reduction and procurement efficiency. To move forward with your considerations, could you please let us know the "material" and "desired delivery date" of the parts you are currently having trouble with? 【For more details, please download the catalog from the link below】

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Applications and Benefits of "Castings" Supporting Equipment Performance in the Semiconductor Industry

Why are castings chosen for high-precision devices? A technical explanation of the selection points for appropriate materials in various applications, from the frame to vacuum components, that designers should be aware of.

Are you struggling with accuracy issues due to vibration and rigidity, or the costs and lead times of welded assembly structures (fabrication) in device development? We can solve that problem with castings! ■ Benefits of Casting by Application Area - Frame/Base: The material properties of cast iron and mineral casting (vibration damping and free-forming capability) can enhance rigidity and damping, improving device accuracy and productivity. Additionally, by using integrated molding, manufacturing lead times can be shortened compared to fabrication. - Moving Parts (Arms/Columns/Beams/Heads, etc.): By integrating multiple components, optimizing structures, and applying lightweight high-rigidity materials, we can achieve significant weight reduction while maintaining rigidity, enabling energy savings and increased speed for the device. - Chamber: The near-net shape of castings (material shape close to the final product shape) allows for lower costs compared to machining from block materials. The Hinode Group supports the improvement of your device performance and stable procurement from material and structural design to prototyping and mass production. Would you like to reconsider your device from the perspective of "materials"? [For more details, please download the catalog from the link below.]

  • Other machine elements
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Three Challenges to Address with Vacuum Components in the Semiconductor Industry

Prevent outgassing and fine leaks. This explains how to solve the unique challenges of a vacuum environment through material selection and integrated molding technology, achieving cleanliness and quality stability of the equipment.

Are you struggling with delays in reaching pressure or outgassing in the vacuum chambers and pump components of film formation or etching processes? A unique design is required in a vacuum environment, different from that in the atmosphere. ■ Three Challenges to Address with Vacuum Components Outgassing: Gas released from within or on the surface of materials contaminates the process. Virtual Leak: Gas trapped in gaps from welding or screw joints gradually leaks out, reducing vacuum levels. Cleanability: Fine surface roughness and casting defects (voids) become reservoirs for contaminants. ■ Hinode's Casting Solutions Track Record: We have a proven track record of using aluminum castings such as AC7A in vacuum chambers. Material Optimization: We propose the optimal material based on specifications for surface treatment and other factors. Structural Optimization: By integrating multiple components, we eliminate welding and physically reduce the risk of gas accumulation. Additionally, we optimize thickness and shape through rigidity analysis to suggest lightweight and cost-reducing solutions. Manufacturing Process: Our low-pressure casting process minimizes fine casting defects caused by gas, ensuring vacuum attainment levels and speeds. One-Stop Manufacturing: We provide a one-stop solution from casting to precision machining and distribution. When procuring, first check the "density of the material" and "the presence of joints."

  • Other machine elements
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Instructions for Castings Drawings for the Semiconductor Industry | Prevention of Oversight in Ordering Instructions

Eliminate insufficient accuracy and rework to zero. From dimensional tolerances to inspection items, professionals explain the essential points of "casting drawings" that young designers and purchasing staff should grasp.

When ordering precision parts for semiconductor manufacturing equipment in cast materials, are you facing issues such as "insufficient finishing accuracy" or "warping after processing"? We will explain the drawing and ordering points to prevent these problems. ■ Important Instruction Items Often Overlooked Processing Reference Surface: Clearly specify whether it is a cast surface or a machined surface, and any constraints on draft angles. A "casting reference" is essential to prevent misalignment. Heat Treatment: Clearly state the heat treatment conditions to suppress processing distortion caused by residual stress. Material Specifications: If applying special materials other than JIS standard materials, specify the necessary physical properties. Performance Guarantee: If important material properties such as the coefficient of linear expansion are required, indicate whether a guarantee through analysis is necessary. ■ Practical Checklist 1. Is the allowable range for draft angles clearly defined? 2. Is the processing allowance appropriate (consideration of cost reduction through near-net shape)? 3. Are there standards for appearance quality and inspection items (such as non-destructive testing)? The Hinode Group provides comprehensive support from material development to precision processing, assisting in high-quality, low-cost procurement through optimal manufacturing method considerations from the drawing stage.

  • Other machine elements
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Causes of Vibration in Equipment for the Semiconductor Industry and Countermeasures | Techniques for Reviewing Materials and Structures

Residual vibrations reduce yield. With mineral casting boasting ten times the damping capacity of cast iron, the stabilization time is dramatically shortened, achieving high precision.

Are you experiencing extended takt times due to "micro-vibrations" that do not settle after high-speed movement during bonding and inspection processes? The instability in positioning accuracy is fundamentally caused not only by a lack of rigidity but also by the low "damping" characteristics of the material itself. ■ Three Factors Causing Residual Vibration - Material: While steel has high rigidity, it has a weak ability to absorb vibration energy, resulting in residual oscillation. - Structure: An imbalance of rigidity and mass in the structure can lead to increased oscillation. ■ Solution: Mineral Casting Using polymer concrete made from resin and aggregates, it possesses an overwhelming vibration damping capacity approximately 10 times that of cast iron (FC250). By adopting it for vibration-sensitive components, the overall damping of the equipment can be improved. The "settling time," during which vibrations stabilize to a certain amplitude, can be reduced by about 60%. ■ Criteria for Re-evaluation 1. High Damping: Use mineral casting for areas where immediate cessation of oscillation is desired. 2. High Rigidity: In cases with space constraints where rigidity must also be maintained, consider a hybrid structure with cast iron. The Hinode Group provides comprehensive support from material development to structural analysis. We propose optimal structures based on the rigidity and vibration analysis of the current structure.

  • Other machine elements
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[For the Semiconductor Industry] Optimal Solutions for Post-Processing Range, Cost, and Precision of Castings

It is not always true that full machining is the correct answer. We will reveal manufacturing cost reduction techniques that utilize the near-net shape of castings.

Is the instruction on the drawing to 'process all around just in case' driving up the cost of the equipment base components? Processing all surfaces not only increases machining costs but also introduces the risk of precision instability due to machining distortion. ■ Selection Criteria for Determining Machining Scope Functional surfaces (mounting surfaces, sliding surfaces): These are directly linked to equipment performance, so we ensure high precision through precision machining. Non-functional surfaces: By leaving the casting surface as is, we can reduce unnecessary machining processes. Additionally, by allowing a certain degree of draft angle, we can maintain the quality of functional surfaces while reducing costs. At Hinode Group, we propose optimal shapes that keep costs down while ensuring the functionality of cast components according to our customers' needs. We leverage our integrated system that covers everything from material development to casting, machining, assembly, and logistics, allowing us to support you from the design phase through to mass production. Why not reconsider your methods for a 'winning design' that reduces costs without compromising precision?

  • Other machine elements
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Foundry products-related business

Supports various materials! If you have a drawing, we can manufacture anything from large items to small ones.

We would like to introduce our "Casting Products Related Business." We manufacture parts for securing blades of hubs (bushing type or shaft hole type) for air conditioning units and blowers to the shaft, as well as bases for bed pumps, motors, and more. Additionally, we can accommodate various materials such as FC200, FC250, and FCD450, and can produce items ranging from large to small, up to a maximum of 4000mm, provided we have the drawings. 【Products Handled】 ■ Parts for securing blades of hubs (bushing type or shaft hole type) for air conditioning units, blowers, etc. to the shaft ■ Bases for bed pumps, motors, etc. ■ Capable of producing various materials from large to small items (up to a maximum of 4000mm, accommodating various materials) *For more details, please download the PDF or feel free to contact us.

  • Company:FTS
  • Price:Other
  • Other machine elements
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Manufacturing of round castings [flat pulley]

Up to 4 meters can be created! If you provide the design plans, we can accommodate detailed changes as well.

Our company can create and provide items made of castings, in addition to pulleys and couplings. Please feel free to prepare the drawings of what you would like to make, regardless of size, and reach out to us. Our factory in China specializes particularly in circular castings. If you provide us with the design drawings, we can accommodate changes to detailed parts. [Materials] ■ FC200, FCD450, S35C, S45C, SU303, SUS304, etc. *For more details, please download the PDF or feel free to contact us.

  • Company:FTS
  • Price:Other
  • Contract manufacturing
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Production Example] End Cap

We provide a variety of products, processed with rough and precision machining according to the customer's required accuracy.

Our company has a production line for phenolic resin sand that incorporates advanced technologies from both domestic and international sources, a manufacturing center for rapid production of machine parts using 3D printing methods, and a custom production center for metal craft artworks. This time, we would like to introduce a case where we produced an "end cap" weighing 24 kg. In addition, we provide various products, including "bearings," "flywheels," and "gearboxes," with rough and precision machining tailored to our customers' required specifications. 【Case Overview】 ■Product Name: End Cap ■Weight: 24 kg ■Japan JIS: FC250 ■China GB: HT250 ■Germany DIN: GG25 *For more details, please download the PDF or feel free to contact us.

  • Other machine elements
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case Study: Lever [Bronze Casting]

Unique know-how! We can accommodate a wide range from prototypes to small lots and mass production.

Here is an example of producing a "lever" using bronze castings as the material. It can be applied to valves, pump bodies, impellers, water supply faucets, bearings, sleeves, bushings, general machine parts, landscape castings, art castings, and more. It has good pressure resistance, wear resistance, and castability. 【Features】 ■ Material: BC6 ■ Manufacturing method classification: Sand casting, die casting, centrifugal casting, precision casting ■ Alloy characteristics: Good pressure resistance, wear resistance, and castability *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Casting Parts

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration