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Coating×吉田SKT - List of Manufacturers, Suppliers, Companies and Products

Coating Product List

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[Case Study on Problem Solving through Surface Treatment] Prevention of Adhesive Adhesion on Cutter Blades

Improving the poor cost-effectiveness of applying release agents! We will introduce a case of switching to silicone-based coatings.

We would like to introduce a coating that can solve the problems caused by adhesive from packaging films adhering to cutter blades. In one packaging machine, packaging films with adhesive frequently adhered to the cutter blades, resulting in poor cutting performance and film sticking to the blades, causing misalignment and necessitating line stoppages. This issue prevented us from achieving the production quantities calculated from the takt time. Initially, a release agent was applied, but its effects did not last, requiring repeated applications. Therefore, we adopted the silicone-based coating "MRS Coating." The coating eliminated adhesive adhesion, and since the processing temperature is below 250°C, there were no concerns about blade dulling. Additionally, the 1-micron thin film maintained the sharpness of the blade edge. [Key Points of the Case] - Purpose of Surface Treatment: Quality improvement, operational stability, speed enhancement, compliance with safety and environmental requirements - Required Functions: Non-stick, release properties, long lifespan - Treatment Adopted: MRS Coating (Mold Release Silicone) ▼ Free samples of improvement cases for the cutting process and trial sets are currently available on the site below! ▼

  • Processing Contract

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[Case Study] Preventing Roll Wrapping During Transport with Anti-Sticking Coating

Prevented the entanglement of transport rolls during the conveyance of products coated with hot melt adhesive.

We would like to introduce a case of surface treatment that solved troubles in the application process of hot melt adhesive. A certain customer's product is manufactured by bonding a surface material (film) with insulation material using hot melt adhesive. Since the product with applied adhesive could stick to the conveyor rollers during transport and cause entanglement, a petroleum-based release agent was previously applied to the rollers as a countermeasure. However, complaints arose in the market due to the residual release agent on the product. There was a need for a countermeasure to prevent roller entanglement that could replace the application of the release agent. Therefore, we adopted our 'Super Alloy Coating'. After approximately two years of use, there have been no troubles such as roller entanglement, and of course, complaints regarding the adhesion of the release agent in the market have also disappeared. [Key Points] - Purpose of surface treatment: Quality and operational stability - Required functions: Non-stick, release properties, wear resistance - Treatment adopted: Super Alloy Coating *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Food Industry Case Study] Preventing Product Jamming with Conveying Guides for Automatic Packaging Machines

Case study of solving issues with automatic packaging machines for frozen foods. The adhesion caused by moisture to the transport guide has been reduced, improving the sliding performance.

We would like to introduce a case where product jams were prevented in the conveying guide of a frozen food automatic packaging machine. During the 20-hour daily operation of frozen food packaging, a phenomenon occurred where the side guide became a resistance to product conveyance, causing the line to jam. This resulted in the equipment stopping and the line halting, which was a significant issue. Additionally, there was a problem where the products were being scraped due to friction with the guide. By adopting the "Super TP Hemisphere HL," a large convex surface created a gap between the product and the guide, reducing sticking due to moisture and improving sliding. The situation where products jammed and the equipment stopped has been improved. [Key Points] - Purpose of surface treatment: Reduce work loss, stabilize quality and operation - Required functions: Non-stick and release properties, sliding and gliding, wear resistance - Adopted treatment: "Super TP Hemisphere HL" *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract

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[Case Study in the Hygiene Products Industry] Improved Cleanability of Adhesive on Rolls!

Shortening cleaning time! A case study on solving coating challenges that improved productivity.

We would like to introduce a case study on surface treatment in the lamination process using hot melt adhesives for diapers and sanitary products. In the lamination process, if the applied adhesive adheres to the transport rolls, there is a risk of it transferring to the product or contaminating it, resulting in defective products. Therefore, it was necessary to regularly remove the adhesive. We adopted our "Super CTT" for this purpose. Thanks to its release effect, the semi-cured hot melt adhesive is transported without adhering, which reduces the frequency of cleaning, shortens cleaning time, and ultimately improves productivity. 【Key Points】 ■ Purpose of surface treatment: Speeding up, stabilizing quality and operation, reducing work loss ■ Required functions: Non-stick, release properties, wear resistance ■ Treatment adopted: Super CTT *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study] Non-stick Coating to Prevent Resin Adhesion on Heating Plates

Non-stick coating on the hot plate prevents sticking! Reducing work loss by speeding up the fusion process. Case study on surface treatment in the thermal welding process of resin.

We would like to introduce a case study that addresses the challenges faced by customers struggling with resin adhesion to hot melt plates. ■Problem In the process of bonding resin parts such as ASA, ABS, and PC for automotive component manufacturing through hot melting, the target resin is melted at approximately 180-210°C using a hot plate fixture (heat plate) for hot melting, and then bonded with another part. You were looking for a coating to prevent the phenomenon of the hot plate sticking to the resin or the melted resin stretching like threads during the hot melting process. ■Adopted Coating - FSR Coating ■Effects of Adoption Compared to conventional PFA coatings, an improvement in the durability of the release effect when used at temperatures above 200°C and an increase in lifespan were observed. ■Case Summary - Purpose of Surface Treatment: Quality and operational stability, speed-up, reduction of work loss - Required Functions: Non-stick and release properties, heat and cold resistance, wear resistance - Adopted Treatment: FSR Coating (Fluoro Super Release) *For more details on the coating, please refer to the external link or feel free to contact us.

  • Processing Contract

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[Case Study] Coating to Eliminate Sheet Adhesion to Molds

Almost zero adhesion! Case study of coating used during decorative sheet transfer.

We will introduce a case that resolved the sticking of decorative sheets to molds during transfer. ■Background Decorative sheets with adhesive are set onto parts using molds and are transferred via vacuum. During this process, it was observed that excess sheets, other than those on the parts, would stick to certain parts of the mold. To prevent the sticking caused by the adhesive on the decorative sheets, surface treatment of the molds was being explored. ■Adoption of Coating and Effects By adopting our "Bicoat," significant improvements in preventing sticking were achieved. The sticking of decorative sheets was reduced to almost zero, resulting in a level of satisfaction from our customers. 【Key Points of the Case】 ■Purpose of Surface Treatment: Quality and operational stability, realization of development needs, reduction of replacement and material costs ■Required Functions: Non-stick and release properties, long lifespan ■Adopted Treatment: Bicoat *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study on Problem Solving through Surface Treatment] Prevention of Adhesion to Conveying Rolls of Uncured Rubber

The effect of preventing sticking lasts a long time! It has become possible to reduce costs and working time.

■Concern The manufacturing process of weatherstrips involved transporting extruded rubber on rolls while heating and drying it in a furnace. Due to changes in the rubber material formulation for environmental measures and durability, it became necessary to process the rubber at higher temperatures than before, resulting in the rubber becoming sticky immediately after entering the furnace. ■Issues It was confirmed that when a common fluoropolymer coating was applied to the transport rolls, the rubber would stick to them like a suction cup. ■Effect of Surface Treatment By adopting our "Super TP Coating," we significantly reduced the rubber's stickiness and achieved a relatively soft contact surface. 【Key Points】 ■Purpose of Surface Treatment: Quality and operational stability, reduction of work loss, compliance with safety and environmental requirements ■Required Functions: Non-stick and release properties, long lifespan ■Adopted Treatment: Super TP Coating *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Electrostatic Prevention Fluororesin Coating 'Safron(R) AP+'

Thick film processing that can be used for applications requiring corrosion resistance is possible. It also accommodates cases where static electricity is a concern and fluororesin coatings cannot be used.

■What is SafeLon(R) AP+? SafeLon(R) AP+ is an anti-static fluoropolymer coating that further enhances the functions of Yoshida SKT's anti-static fluoropolymer coating, "SafeLon(R)." ■Features of SafeLon AP+ By enhancing three functions: "release performance," "anti-static performance," and "blister resistance," improvements in corrosion resistance, non-stick properties, and coating lifespan can be expected. 【Upgraded Functions from SafeLon】 - Release Performance Improved release performance by creating a smoother surface. - Anti-Static Performance Achieves a leakage resistance value of 10^4-5Ω by directly dissipating generated charges to the substrate (metal). - Blister Resistance Reduces blister formation to about half that of conventional fluoropolymer coatings. *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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[Coating Example] Non-stick Performance Scissors

The special coated blade repels sticky substances!

The scissors coated by Yoshida SKT do not attract adhesive materials. The film thickness is 1 to 3 microns. The precision of the blade tip is maintained even after coating. Since the coating extends to the blade tip, it has a high level of non-stickiness all the way to the tip of the blade. They can be used for cutting various adhesive materials such as vinyl tape, double-sided tape, and cloth tape. Our company is capable of applying a coating that prevents adhesive materials from sticking to scissors. As a specialized manufacturer of surface treatment and industrial Teflon fluororesin coating, we provide problem-solving solutions that enhance customer satisfaction. 【Features】 ■ Film thickness: 1 to 3 microns ■ Maintains blade tip precision even after coating ■ High non-stickiness all the way to the tip of the blade *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Presentation of materials: A coating that surpasses fluorine and silicone in anti-adhesion properties.

For applications that cannot be satisfied with Teflon or silicone coatings! You can experience excellent release properties.

To prevent sticking of adhesive materials, fluororesin coatings (Teflon™ coatings) and silicone coatings are commonly used, but the following challenges may arise: [Challenge 1] Even with surface treatments claiming to prevent sticking, there was not much change. [Challenge 2] It started sticking unexpectedly quickly during use. [Challenge 3] Silicone coating transfers and causes defects in the bonding process (fluororesin did not provide sufficient effectiveness, leading to the choice of silicone). Recently, there has been an increase in customers needing solutions for more adhesive materials, such as wanting to release molten resins that do not fully solidify to shorten process time. Yoshida SKT has coatings that can improve such situations. In general fluororesin coatings, adhesive materials can stick due to various factors. In contrast, treatments that create a rough surface to reduce the contact area with adhesive materials are known. Our company has a unique technology to create convex surfaces using fluororesin and other materials, and we are now offering a kit to experience its effectiveness for free! ▼ You can apply from the "Yoshida SKT Official Site" below.

  • Other Auto Parts

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[Free Offer] Innovative Silicone Coating for Tackiness Solutions in Products

Experience the "innovative silicone coating" designed to tackle sticky, unmanageable surfaces that cannot be handled with Teflon coating!

For preventing the sticking of sticky adhesive substances, which does not work well with Teflon coatings or fluororesin coatings, the following general measures have been taken, but there are limitations. ≫ Silicone release agents These are spray-type agents that can be easily applied by on-site workers and are familiar as release agents for resin molding. → However, they lack durability in their effectiveness, requiring frequent reapplication, and when wiped off with solvents for cleaning, the release agent is also removed. ≫ Surface roughening (physically reducing contact area) By making the surface of the components uneven, it becomes less likely for things to stick. There are many examples where combining this with Teflon coatings enhances effectiveness. → However, there are concerns about the risk of defective products due to the uneven shape being transferred to the product, and the difficulty of wiping or cleaning during maintenance due to the roughness. Our company has further evolved a smooth silicone coating that is effective against sticky adhesive substances and allows for solvent cleaning, tailored to the "troubles" faced on-site. We are currently offering a "feel the effect kit" for free! The "experience kit" can be requested from the official Yoshida SKT website.

  • Bag making machine/slitter

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"Bi-Coat" with durability that surpasses fluororesin coatings.

For those troubled by peeling and wear of fluororesin coatings, we are currently offering free samples of 'Bicoat(R)', which excels in high hardness, wear resistance, release properties, and slip characteristics.

Do you have any concerns or requests regarding coatings for "preventing sticking" and "improving sliding"? - "Worried about coating deterioration or peeling" - "Want to extend the period until reprocessing" In production environments, there is always a demand for "damage-free" coatings. Bycoat® is a coating that pursues a balance of [durability and strength] and [anti-sticking and sliding effects]. [Purpose] To reduce the possibility of troubles such as "function degradation, foreign matter contamination, and defects caused by coating scratches and peeling," which can lead to decreased production efficiency. [Examples of Use] - Conveyance guides Provides sliding properties to prevent clogging of conveyed items. Reduces the risk of coating peeling and foreign matter contamination. - Heat seal type (sealer) Prevents sticking of the sealing member that presses the film with heat and coating peeling. - Molding type Contributes to improved release properties of resin product molds. Maintains dimensional accuracy, allows for low-temperature processing, and preserves mold quality. We are currently offering a free "Bycoat® Experience Kit." Please try the anti-sticking and sliding properties with actual materials. ▼ You can apply for the "Experience Kit" from the official Yoshida SKT website below.

  • Other Auto Parts

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Presentation of Case Studies: Improve Conveying Equipment with Anti-Sticking Coating!

Waste hidden in conveying devices and processes. With convex coating, why not start improvements now for "profit enhancement" and "productivity increase"?

The unique convex coating technology of Yoshida SKT, which excels in "anti-sticking and slip resistance," will improve your transportation processes and contribute to increased profitability. OLD NORMAL - Current Production Site - - It's just how things are - It's working without issues - Someone can handle it each time This common sense has taken root and is often overlooked. If we don't change this situation to a "New Normal," profitability will not improve! NEW NORMAL - Correct Approach - - Prepare and consider measures before problems arise - Promote labor-saving, cleanliness, and automation through robotics - Reduce indirect work and allow workers to focus on their core tasks Yoshida SKT's convex coating will assist in transitioning to the New Normal in transportation! 1. What Makes Yoshida SKT's Convex Coating Different It can control a rich variety of convex formations according to conditions, ensuring a high level of improvement. 2. We Have Improvement Case Studies We have a proven track record with various transportation materials, improving diverse transportation troubles such as adhesives and rubber products. [We offer a collection of case studies on process improvements through coating] If you are interested, please request the "trial set" through the related link!

  • Conveyor

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Proposal for Coating Selection: "Coating Performance Measurement Service" *Materials Available

To meet the need of wanting to confirm the effectiveness before coating, Yoshida SKT measures the coating surface with its unique know-how.

"I want to test the effectiveness of coatings using materials produced in-house in advance." "I am considering introducing coatings but am struggling with how to select them." To address these concerns, we propose measuring coating performance using our unique know-how, allowing for a comparative review before introducing coatings. Please feel free to consult us about preparing sample pieces. - Do you have any of these issues? During resin molding, resin sticks to molds or extruders, causing problems. After researching, I found that surface treatment is an effective measure to prevent sticking, but there are various types of resins and additives depending on the product, and I don't know which surface treatment to choose. - With our coating performance measurement service, you can use the materials you are currently using to check the adhesion with the coating, facilitating smooth real machine testing. ■ Measurement of Release Force of Melted Resin Pellets We measure the release force between melted resin pellets and the coated surface, allowing you to confirm the degree of peeling from the coating numerically. *For applications and to download materials, please visit the official Yoshida SKT website below.

  • Contract measurement

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What are the differences between fluoropolymer coatings: PTFE, PFA, and FEP?

We will introduce the differences between fluoropolymer PTFE, PFA, and FEP.

Differences in Types and Characteristics of Representative Resins for Teflon Coating and Fluororesin Coating ■ Resin Name PTFE (Polytetrafluoroethylene) ■ Characteristics It has the highest continuous use temperature of 260°C, and in addition to heat resistance, it excels in non-stick and low friction properties. ■ Alternative Name Tetrafluoroethylene, 4F ■ Resin Name PFA (Perfluoroalkoxyalkane Polymer) ■ Characteristics An improved resin of PTFE, it has the same continuous use temperature of 260°C as PTFE. It has a low thermal melt viscosity, allowing for a continuous coating with fewer pinholes that could not be achieved with PTFE, making it the best-performing fluororesin for corrosion-resistant coatings. Additionally, PFA is superior in non-stick properties compared to PTFE for certain applications, making it suitable for high-temperature release coatings. ■ Resin Name FEP (Perfluoroethylene Propylene Copolymer) ■ Characteristics An improved resin of PTFE, but with lower heat resistance than PTFE. It can achieve a smooth coating with fewer pinholes through firing. ■ Alternative Name 4F6F, Tetra-hexafluoride

  • Secondary Cells/Batteries

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