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Composites×山本産業 - List of Manufacturers, Suppliers, Companies and Products

Composites Product List

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Introduction to the Wide Composite/Buffer Material Foam Urethane Coating Line

Introduction to the Wide Composite/Buffer Material Foam Urethane Coating Line

We can undertake contract manufacturing, processing, and development of various composite materials and cushioning materials. We are capable of handling relatively wide rolls.

Our company produces a wide range of flooring materials, composite materials, and cushioning materials, including carpets and industrial materials, and we have four distinct manufacturing lines. Below is an introduction to one of them, which can accommodate relatively wide rolls. 〇 Polyurethane Coating Line 　■ Produces various foam composites using a two-component mixed polyurethane 　■ Capable of handling wide rolls up to 4 meters * Adhesion between base materials such as non-woven fabric, fiber/resin sheets, paper, and metal foils is possible. * Base material + resin coating is also possible. * Relatively wide handling up to 4 meters is available. * We are always accepting prototypes and other inquiries. * For more details, please refer to the PDF materials or feel free to contact us.

  • plastic

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Wide and long non-woven fabric composite breathable composite material

Wide and long non-woven fabric composite breathable composite material

Maximum width of 2m! We can provide products that are bonded with sprayable PE (polyethylene) hot melt, ensuring the overall breathability of the composite material.

■Breathable Composite Material (Non-woven Fabric + PE (Polyethylene) Hot Melt + Non-woven Fabric) ・Bonded with spray-type PE (Polyethylene) hot melt. Ensures breathability of the entire composite material. ・Width of 2m, total thickness of 6mm (PE (Polyethylene) hot melt thickness of 1mm). ・Track Record: Functional Filter → A carpet-type filter that allows air conditioning airflow to ventilate from the floor. Since warm air rises from the bottom, it reduces the space needed to install air conditioning units at the top, allowing for an increase in the number of floors. For more details, please refer to the PDF document or feel free to contact us.

  • Resin processing machine

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Using a urethane lamination line for wide and long composite materials.

Using a urethane lamination line for wide and long composite materials.

It is possible to manufacture soundproof, shock-absorbing, and thermal insulation carpets.

■Soundproofing, shock-absorbing, and thermal insulation carpet (carpet fabric + urethane) - Urethane is applied to the back of the carpet fabric to ensure soundproofing, shock absorption, and thermal insulation. - Width of 3.5m, total thickness of 10-15mm (urethane thickness of 6mm), foam density of 100Kg/m³. - Achieves lightweight floor impact sound level LL35, with shock absorption performance (G value) of approximately 80. - Proven performance as flooring material for apartment buildings, soundproofing material under pianos, and household soundproof carpets.

  • Resin processing machine

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Spray application antibacterial and antiviral treatment wide and long composite material

Spray application antibacterial and antiviral treatment wide and long composite material

Maximum width of 2m! Antibacterial and antiviral treatment possible with spray application.

■Antibacterial and antiviral (antibacterial and antiviral + non-woven fabric) - A spray solution with anti-soiling, water-repellent, antibacterial, and antiviral functions is applied to the non-woven fabric. It can form a wide range of functional non-woven fabrics. - Maximum width of 2m, total thickness of 2-5mm, spray amount of approximately 5-50g/m². - Track record: Various functional non-woven materials, etc. For inquiries about specifications, prototypes, or quotes, please feel free to contact us!

  • Resin processing machine

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Oil-absorbing mat, oil-absorbing material, oil-absorbing sheet, oil-absorbing composite material.

Oil-absorbing mat, oil-absorbing material, oil-absorbing sheet, oil-absorbing composite material.

It can be used to prevent slips due to oil in machine factories and food factories, as well as to prevent floor dirt in restaurant kitchens and prepared food sections in supermarkets.

The structure consists of a three-layer composition: surface material + resin + backing material. Sizes can be customized freely, including S size, L size, 90cm width rolls, and 180cm width rolls. The amount of oil absorption, water-repellent function, and other features such as anti-slip, shock absorption, breathability, water permeability, water resistance, and soundproofing can be freely designed according to customer requests. ☆ Details of the three-layer structure: - Surface material → Non-woven fabric such as polyester - Resin → Olefin-based polymer resin - Backing material → Non-woven fabric such as polyester ☆ For more details, please download the materials from the 'PDF Download' below or feel free to contact us through 'Inquiries'!

  • plastic
  • fiber
  • Composite Materials

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Electrostatic control materials, electrostatic sheets, electrostatic mats, electrostatic composites.

Electrostatic control materials, electrostatic sheets, electrostatic mats, electrostatic composites.

It can be used to remove static electricity charged on the human body in environments such as precision machinery manufacturing sites for static electricity prevention, dust removal in clean rooms, and static electricity prevention in offices.

The structure consists of a three-layer composition: surface material + resin + backing material. Sizes can be freely accommodated, including S size, L size, 90cm width roll, 180cm width roll, and 250cm width roll. Electrostatic performance can be customized according to customer requests, such as including conductive fibers in the surface material or carbon in the resin. Additionally, features such as anti-slip, shock absorption, soundproofing, insulation, ventilation, water permeability, waterproofing, and water repellency can also be freely added based on customer requirements. ☆ Details of the three-layer structure: - Surface material → includes pile shape, flat shape, and conductive fibers - Resin → includes conductive polymer resin - Backing material → includes polyester non-woven fabric ☆ For more details, please download the materials from the 'PDF Download' below or feel free to contact us through 'Inquiries'!

  • fiber
  • Composite Materials
  • Other polymer materials

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Wide Hot Melt Laminate

Wide Hot Melt Laminate

We will introduce the hot melt line and the laminate line. We can accommodate a wide range of applications.

We manufacture a wide variety of products, including carpets, mats, artificial turf, composite materials, and cushioning materials, in various widths and lengths. This time, we would like to introduce two of our lines. Both can accommodate wide formats. 〇 Hot Melt Line 　■ Capable of hot melt bonding and producing various composite materials 　■ Maximum width of 2m 　■ Shipping formats can be either sheets or rolls 　■ Capable of producing various composite materials such as non-woven fabrics, resin sheets, paper, and metal foils 〇 Laminate Line 　■ Capable of T-die lamination and producing various composite materials 　■ Maximum width of 2m 　■ Shipping formats can be either sheets or rolls 　■ Capable of producing various composite materials such as non-woven fabrics, resin sheets, paper, and metal foils 　■ Lamination resins include olefins, EVA, etc.

  • plastic
  • Composite Materials
  • Contract manufacturing

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Wide and long composite material using heat-formed mat T-die laminate.

Wide and long composite material using heat-formed mat T-die laminate.

Using a maximum width of 2m laminate, capable of manufacturing car floor mats, trunk mats, etc.

Wide and long composite material using T-laminated heat-forming mat (non-woven fabric + PE (polyethylene) laminate) - By attaching PE (polyethylene) laminate to non-woven fabric, free heat forming is possible in subsequent processes. - Maximum width of 2m, total thickness of 2mm (PE laminate thickness of 1mm) - Applications: Car floor mats, trunk mats, etc.

  • Resin processing machine

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Spray coating anti-soiling treatment wide and long composite material

Spray coating anti-soiling treatment wide and long composite material

Maximum width of 2m! Anti-soiling treatment possible with spray application.

■Stain Resistance (Stain Resistance + Non-Woven Fabric) - A spray solution with stain resistance, water repellency, antibacterial, and antiviral functions is applied to the non-woven fabric. This allows for the formation of a wide range of functional non-woven fabrics. - Maximum width of 2m, total thickness of 2-5mm, spray amount of approximately 5-50g/m². - Track record: Various functional non-woven materials, etc. For inquiries regarding specifications, prototypes, or estimates, please feel free to contact us!

  • Resin processing machine

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Spray coating water-repellent processing wide and long composite material

Spray coating water-repellent processing wide and long composite material

Maximum width of 2m! Water-repellent treatment possible with spray application.

■Water Repellent (Water Repellent + Non-Woven Fabric) - A spray solution with anti-soiling, water-repellent, antibacterial, and antiviral functions is applied to the non-woven fabric. This allows for the formation of a wide range of functional non-woven fabrics. - Maximum width of 2m, total thickness of 2-5mm, spray amount of approximately 5-50g/m². - Achievements: Various functional non-woven materials, etc. For inquiries about specifications, prototypes, or quotes, please feel free to contact us!

  • Resin processing machine

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Transcription roll wide and long composite material (carpet fabric + rubber-based resin)

Transcription roll wide and long composite material (carpet fabric + rubber-based resin)

Up to 4m! Slits are also possible.

■Dust control and vehicle option mat (carpet fabric + rubber-based resin) ・Rubber-based resin applied to carpet fabric ・Width of 4m, total thickness of 5-10mm (rubber-based resin thickness 1mm) (slitting is also possible) ・Track record: dust control mats, vehicle option mats

  • Resin processing machine

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Soundproofing and sound absorption (with a lightweight floor impact sound rating of LL35) excellent polyurethane composite material.

Soundproofing and sound absorption (with a lightweight floor impact sound rating of LL35) excellent polyurethane composite material.

Foamed polyurethane composite material equipped with shock absorption (proven G value of 80), insulation, energy saving, insulation, ventilation through a continuous bubble structure, water permeability, and filter function.

Using a dual-axis winding, two-component mixing, and laminated molding type polyurethane composite line, we provide a seamless process from development to mass production and shipping at a single domestic location. 〇Features - Large area production with a polyurethane composite line up to 4 meters wide - Seamless support from development to mass production and shipping at a single domestic location - Production of multi-layer composites through dual-axis winding - Materials can be freely selected (metal foil, resin sheets, glass fibers, non-woven fabrics, paper, textiles, etc.) - Polyurethane properties and foaming ratios can also be freely designed - ISO 9001 certified. Additionally, a higher-level individual quality system can be established - We also have a shipping warehouse, allowing for same-day shipping of specified dimensions *For more details, please refer to the PDF document or feel free to contact us.

  • plastic
  • Other electronic parts
  • Non-ferrous metals

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Cleaning sheets, cleaning mats, cleaning composite materials

Cleaning sheets, cleaning mats, cleaning composite materials

It can be used as cleaning supplies and dust-collecting mats in schools, hospitals, hotels, and more. The surface can also be made in a more durable loop shape.

The structure consists of a three-layer composition: surface material + resin + backing material. Sizes can be customized freely, including A3, S size, L size, 50×50 cm, 150 cm wide rolls, and 300 cm wide rolls. The surface can be tailored to customer requests, accommodating general cut shapes or loop shapes that offer greater durability and dust-collecting effects. Additionally, features such as water repellency and antibacterial properties can be designed freely. ☆ Contents of the three-layer structure - Surface material → Fabric in cut shapes or loop shapes - Resin → Water-resistant rubber-based polymer resin - Backing material → Non-woven fabric, etc. ☆ For more details, please download the materials from the 'PDF Download' below or feel free to contact us through 'Inquiries'!

  • fiber
  • plastic
  • Composite Materials

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