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Examples of CFRP Utilization

Examples of CFRP Utilization

We will introduce examples of the use of CFRP!

"Carbon fiber" is a material said to have a strength ten times that of steel and a weight one-fourth of it. We utilize two types of carbon fiber with different raw materials: "PAN-based carbon fiber," which has high strength, and "pitch-based carbon fiber," which features high elasticity, for various applications. It is mostly used not as carbon fiber alone but as a composite material combined with resin. There are various case studies of its introduction in applications such as FPD transport devices, semiconductor manufacturing equipment, train pantographs, industrial machinery, and picking robots. *For more details, please refer to the PDF materials or feel free to contact us.

  • Composite Materials
  • Other polymer materials
  • fiber

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Pitch-based carbon fiber composite "Diarid Composite"

Pitch-based carbon fiber composite "Diarid Composite"

The specific gravity is less than 1/4 that of iron! A composite material that allows for high rigidity and thin design that surpasses iron.

"Diaryl Composite" expands the design flexibility in various industrial fields due to the lightweight and high rigidity characteristics of pitch-based carbon fibers, offering excellent vibration damping and improved dangerous rotational speeds. It has higher thermal dimensional stability than metals and allows for zero thermal expansion coefficient design. It possesses the characteristics of plastic and is not affected by magnetic forces. One of its features is a higher thermal conductivity compared to general plastics. 【Features】 ■ Lightweight ■ High rigidity ■ High thermal conductivity ■ Low thermal expansion ■ Non-magnetic *For more details, please refer to the PDF materials or feel free to contact us.

  • Composite Materials
  • Other polymer materials

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What are the benefits of using "Phenol CF-SMC"?

What are the benefits of using "Phenol CF-SMC"?

With 'Phenol CF-SMC', which has heat resistance above 300℃, it is possible to reduce the weight of parts used in high-temperature environments! Complex shapes can also be molded!

Phenol CF-SMC is a composite material made of carbon fibers (short fibers) and phenolic resin. Phenolic resin has high heat resistance (over 300°C) and can be used in high-temperature environments that conventional CFRP (epoxy resin) cannot handle. It also meets the fire resistance evaluation standards for railway applications. **Benefits of using Phenol CF-SMC:** - Higher heat resistance compared to epoxy resin (over 300°C), allowing for use in high-temperature environments. - Lightweight due to low specific gravity, enabling weight reduction of aluminum and SUS. - Allows for lightweight design of parts requiring fire resistance. - Capable of molding complex product shapes through pressing. **Common needs:** - Desire to reduce the weight of aluminum or SUS parts used in high-temperature environments. - Need to lighten parts that require fire resistance. **Expected applications of Phenol CF-SMC:** Components for aircraft, automobiles, railway vehicles, machine tools, thermal protection materials, etc. **What Mitsubishi Chemical can offer:** In addition to the manufacturing and sales of carbon fibers and prepregs, we can also handle molding, processing, assembly, coating, and inspection of these materials for delivery. *For more details, please refer to the PDF document or feel free to contact us.*

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  • Composite Materials
  • Engineering Plastics

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High heat-resistant carbon fiber composite materials! Comparison of physical properties of C/C and C/SiC.

High heat-resistant carbon fiber composite materials! Comparison of physical properties of C/C and C/SiC.

Materials such as "C/C" and "C/SiC" can be used to reduce weight, decrease deflection, and improve vibration damping in components used in high-temperature environments above 800℃!

C/C composites are composite materials made of carbon fibers and carbon, while C/SiC composites are made of carbon fibers and SiC. Many carbon fibers are used as composite materials (CFRP) with resin as the matrix, but the heat resistance of resin has its limits. By using high-temperature treated materials (carbon and SiC) as the matrix, it has become possible to use them in high-temperature environments (800°C). 【Advantages】 ■ High heat resistance (800°C), enabling use in high-temperature environments ■ High specific modulus (modulus of elasticity ÷ weight), allowing for lightweight components, thin-walled designs, and reduced deflection ■ High thermal conductivity, enabling lightweight heat dissipation components 【Common Needs】 ■ Want to reduce the weight of parts made from heat-resistant materials (ceramics, isotropic graphite) ■ Want to minimize deflection due to limited space ■ Want to use materials with high Young's modulus 【Main Applications】 Parts for FPD manufacturing equipment, semiconductor manufacturing equipment, brake components, etc. 【What Mitsubishi Chemical Can Do】 In addition to manufacturing and selling carbon fibers and prepregs, we can also perform shaping, processing, assembly, coating, and inspection of these materials, and deliver them. *For more details, please refer to the PDF document or feel free to contact us.

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  • fiber
  • Composite Materials

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Introduction of parts using carbon fiber FMC.

Introduction of parts using carbon fiber FMC.

It is possible to accommodate complex-shaped parts, such as automotive suspension arms, which were difficult to manufacture with conventional CFRP.

Achieving lightweight design while maintaining the same fracture strength as conventional aluminum parts! Carbon Fiber FMC (FORGED MOLDING COMPOUND) is a sheet-like intermediate material that impregnates cut high-strength carbon fibers with thermosetting resin. 【Features of FMC Molded Products】 - Press molding is possible, significantly reducing molding time compared to conventional autoclave molding, enabling mass production and cost reduction. - FMC has randomly arranged short carbon fibers, providing high fluidity during molding, allowing for the production of complex shapes that were difficult to manufacture with traditional CFRP. - FMC has a lower specific gravity and higher strength compared to metals, allowing for the lightweighting of metal parts. 【What Mitsubishi Chemical Can Do】 - Mitsubishi Chemical provides total support from the production and supply of carbon fiber FMC (CF-SMC) materials to structural analysis, planning, design, and development.

  • Composite Materials

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