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【Induction Heating Application Cases by Industry】Science and Research

Supporting research with high reproducibility and contributing to the fields of science and research through innovative methods.

Induction heating, which provides precise and reproducible heat to very small areas, helps researchers advance their studies, from cancer research to material testing for improving manufacturing methods. *For more details, please download the PDF or feel free to contact us.*

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【Induction Heating Application Cases by Industry】Fiber Optics

Introduction of examples of high-frequency induction heating applications in the optical fiber cable manufacturing process.

We would like to introduce examples of the application of induction heating in the manufacturing of optical fiber cables. Fast heating times and temperatures below 260°C (500°F) are desired for soldering heat-sensitive optical fibers. However, it is difficult to achieve this with commonly used heating methods such as resistance heating and hot air, making automation for high-speed production not easy. *For more details, please download the PDF or feel free to contact us.*

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Applications of Induction Heating: Brazing

Ideal for various applications in the manufacturing industry.

Brazing (also known as brazing) is a heating process that connects two metals of the same or different types using a separate low-melting-point alloy. The brazed parts are extremely strong and can be more durable than the two connected metals. Additionally, they provide high airtightness against liquids and gases and can withstand shocks and vibrations. **Advantages of Induction Heating (IH) Utilization** - **Conventional Brazing Process: Torch** Torch brazing requires skilled operators. - **Conventional Brazing Process: Furnace** It consumes energy and space for preheating, necessitating alternative methods. ➡ Brazing with IH eliminates the need for skilled operators, reduces energy costs, and allows for a lean production process for higher quality parts while minimizing equipment footprint. - **Throughput:** IH generates heat only in the necessary parts of the workpiece. - **Reproducibility:** Once the coil and heating process are determined, accurate reproducibility can be expected. - **Easy Integration:** Integration into the production process. - **Safety:** No need for open flames or high-temperature furnaces. *For more details, please download the PDF or feel free to contact us.*

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Examples of applications for induction heating: Brazing in an inert gas.

The cleaning process is unnecessary.

Brazing in a controlled vacuum or inert gas significantly improves quality and eliminates the need for costly cleaning processes. Heating with a flame in normal atmospheric air containing oxygen can cause oxidation, scaling, and carbon buildup on the workpiece. To clean these, it is necessary to use flux or expensive acid cleaning baths. Brazing in inert gas is utilized for materials such as nickel, titanium, superalloys, stainless steel, and refractory materials. *For more details, please download the PDF or feel free to contact us.*

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Applications of Induction Heating: Annealing

Precise and easy control

Annealing is a heat treatment process that involves heating a material to a high temperature for an extended period and then gradually cooling it. The ultimate goal of this process is to soften the metal and improve its ductility. Annealing is particularly used as a process to achieve the softness of materials. Annealing for process and stress relief is used to negate the effects of cooling. In other words, the aim is to soften the metal and increase the ductility of work-hardened materials. Internal stresses are caused by plastic deformation processes, such as uneven cooling during machining, cutting, welding, or casting, or by phase transformations. Warping and distortion occur when internal stresses are not relieved. Annealing removes these stresses when the affected areas are heated to the recommended temperature and held for a sufficient amount of time, followed by slow cooling to room temperature. 【Common Issues】 During heating and cooling, there exists a temperature gradient between the outer and inner parts of the metal. If the temperature change is too great, this temperature gradient can cause internal warping or, in the worst case, cracking. *For more details, please download the PDF or feel free to contact us.*

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Induction heating application examples by use: Adhesion

Non-contact and precise temperature control.

The bonding here is a process of joining metals or metal-containing materials to plastics, rubber, or thermoplastic resins without the use of adhesives. Precise thermal control is required until the temperature at which the bond is formed (generally between 150°C and 220°C) is reached. Induction heating bonding is used in various industries. ■ Aerospace Bonding of carbon fiber/composite materials ■ Automotive Bonding of body parts such as electric motor magnets, fenders, rearview mirrors, and various joints ■ Medical Joining of metal and plastic in dental tools ■ Optical Bonding of glass and metal *For more details, please download the PDF or feel free to contact us.

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Applications of Induction Heating: Joining of Metals and Glass

In the formation of airtightness

Joining metal and glass requires heating the metal and melting the glass to form a seal between the two materials. This process is used to create airtight seals in the manufacturing of light bulbs and laser tubes. Due to the differing coefficients of thermal expansion between glass and metal, caution is necessary during cooling and subsequent manufacturing processes. Sometimes, polymer-based adhesives are used to form the seal. *For more details, please download the PDF or feel free to contact us.*

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【Application Examples of Induction Heating】Tip Processing of Catheters / Welding of Injection Needles

Pinpoint accuracy

Induction heating (IH), which heats small areas non-contact and with pinpoint accuracy, is suitable for the precision processing of catheter tips and the welding of injection needles. 【Processing of Catheter Tips】 By forming a rounded tip on the catheter tube, it enables insertion into the human body (minimally invasive surgical treatment) while minimizing tissue damage. The mold for tip processing is made of small stainless steel. By heating the mold, the inserted polyvinyl tube is melted, poured into the mold, and shaped. Precise temperature control is essential to maintain consistent heating and pouring into the mold. An infrared radiation thermometer is used to measure the temperature of the mold, and the signal is fed back to the induction heating power supply to control the heating. 【Welding of SUS Injection Needles to Needle Hubs】 It has been said that heating extremely small objects like injection needles is a weak area for induction heating, but Alonix has overcome this challenge by using a high-frequency amplifier. By applying high frequencies in the MHz range, the injection needle (SUS pipe) is instantaneously heated and welded to the needle hub. *For more details, please download the PDF or feel free to contact us.

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