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Indicator Light Product List

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[FA Site Improvement Case] Visualization of Material Remaining Levels

[FA Site Improvement Case] Visualization of Material Remaining Levels

Visualization of analog data: Detecting the liquid level in a liquid aluminum tank with a sensor.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a casting site where the time taken to replace liquid aluminum materials after they run out was a bottleneck, the layered information display light "LA6" was introduced. By detecting the liquid level in the liquid aluminum tank with a sensor and visualizing the remaining amount, smooth material replenishment became possible. As a result, non-operating time was significantly reduced. Furthermore, the ability to check the remaining amount from a distance improved work efficiency. 【Case Study】 ■Challenges - Want to reduce non-operating time due to material shortages - Cannot confirm the remaining amount without going close ■Proposal - Utilize the smart mode of LA6 Change the remaining level display based on pulse signals from the sensor - Pulse trigger type: Register remaining level patterns Change the display based on the sensor's pulse output *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=35 ↓↓↓ Official Online Shop ↓↓↓

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[Improvement Case] Visualization of Recorder Malfunction

[Improvement Case] Visualization of Recorder Malfunction

Notification via email in case of recorder failure! Prevent loss of recording data due to HDD failure!

We will introduce a case study of improvements in network cameras and communication proposed by Patlite. In a food factory, when problems occurred, there were instances where recorded data was lost due to equipment failures caused by temperature anomalies. To address this, the interface converter "NBM-D88N" and the stacked information display light "LA6" were introduced. By configuring them with a network video recorder (NVR), it became possible to detect HDD failures and temperature anomalies. Utilizing the communication function also allows for email notifications in the event of a failure, significantly reducing the risk of loss of recorded content. [Case Study] ■ Before Implementation - In the food factory, when issues arose, verification was done using recorded data, but past recorded data was sometimes lost due to equipment failures. ■ After Implementation - It became possible to detect HDD failures and temperature anomalies, significantly reducing the risk of loss of recorded content. - Measures for food defense. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[AirGRID Case Study] Automated Processing Equipment and Line

[AirGRID Case Study] Automated Processing Equipment and Line

Shimizu Precision Technology Co., Ltd. - Visualizing Operational Status!

At Shimadzu Precision Technology Co., Ltd., which manufactures hydraulic equipment such as hydraulic pumps, hydraulic motors, and hydraulic valves, the 'AirGRID' system has been introduced to visualize the operational status of processing equipment and lines. The product has been installed on all 82 processing machines equipped with Patlite indicator lights, allowing for the acquisition of equipment operation information via wireless communication (compliant with IEEE802.15.4 ZigBee). The entire factory is covered by six wireless receivers. By aggregating operational rates and availability rates, it is utilized for reliability evaluation of equipment, analysis for improving production capacity, and change point management. As there have been positive results in enhancing production capacity and managing change points, the introduction of the system to the assembly and performance testing lines is also being considered. [Case Study] ■ Shimadzu Precision Technology Co., Ltd. ■ Introduced Product: AirGRID ■ Purpose of Introduction: To visualize the operational status of processing equipment and lines ■ Installation Target: 82 NC machine tools (machining centers, lathes, gear cutting machines, grinding machines, etc.) *For more details, please refer to the PDF document or feel free to contact us.

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[FA Site Improvement Case] Visualizing the remaining amount in liquid tanks clearly!

[FA Site Improvement Case] Visualizing the remaining amount in liquid tanks clearly!

Visualization of Analog Data: Achieving visualization with minimal equipment configuration.

We will introduce an example of improvement in FA (Factory Automation) sites proposed by Patlite. The remaining amount in liquid tanks, which previously required cumbersome verification work, can now be displayed clearly without complex control using PLCs or other systems. The stack light "LA6" is tower-shaped, making it easy to see and confirm from a distance. The settings for the indicator light can be freely adjusted for both water supply and drainage, and can be easily configured using a computer. 【Example】 ■ Clearly displays tank levels without complex control using PLCs or other systems ■ Achieved with minimal equipment configuration ■ Flexible settings for the indicator light for both water supply and drainage ■ Easily configurable using a computer *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=35 ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Proposal for Wireless Linked Temperature and Humidity Remote Monitoring System

[FA Site Improvement Case] Proposal for Wireless Linked Temperature and Humidity Remote Monitoring System

Visualization of Analog Data: Important Management of Temperature and Humidity in Plant Factories

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. To manage the important temperature and humidity in plant factories and to understand the situation outside the control room, the layered information display light "LA6 type" has been introduced. By visualizing the output from the temperature and humidity sensor and further reducing installation costs through the wireless unit "PWS type" for remote notification with minimal wiring. 【Case Study】 ■ Visualizing the output from the temperature and humidity sensor with the layered information display light "LA6 type" ■ Reducing installation costs for the output of the temperature and humidity sensor with remote notification wiring using the wireless unit "PWS type" ■ Information identical to that on-site can also be understood in the office *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Achieving Enhanced Robot Status Display and Safety Measures

[FA Site Improvement Case] Achieving Enhanced Robot Status Display and Safety Measures

[Safety Measures] Responding to the need for detailed visualization from a distance and improving safety during operations.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing site where only the power ON state was indicated by signal lights or pilot lamps as a display of robot operation, the "LA6 type" layered information display light was introduced. With the adoption of multi-color LEDs, it can display 21 colors, and the overall emission significantly improves visibility. It has become possible to understand the device status remotely without having to approach the control monitor. 【Case Study】 ■ Issues - Remote monitoring of robot operation status and improvement of safety - As the workforce on-site decreases, there is a desire to achieve detailed visualization from a distance ■ Proposal - A display light with rich expressive power and high visibility to realize remote visualization - Display of elapsed time for incidents such as abnormalities using count-up - Visualization of processing completion time using count-down *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Battery-Powered Flashing Indicator Light

[FA Site Improvement Case] Battery-Powered Flashing Indicator Light

【Safety Measures】Easy installation with battery and magnet! Ideal for temporary use in various factory equipment.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. The battery-operated flashing display light "PFH," which can be easily installed with a magnet specification, is ideal for temporary use in various factory equipment. It is widely used for alerting during high-altitude work, preventing accidents during transportation with towing vehicles and carts, and as a warning light for maintenance, startup, and line relocation tasks. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Information on the Operation Panel

[FA Site Improvement Case] Visualization of Information on the Operation Panel

【Labor-saving measures / Cost reduction】Improve work efficiency with centralized monitoring of line conditions!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In sites with multiple machines, the burden of checking the operation panel has increased. Therefore, we propose visualizing panel information using the information display light "LA6." Since the status of the line can be monitored collectively, there is no need to move around the site, achieving improved work efficiency. 【Case Study】 ■ Before Implementation - Due to a decrease in on-site workers, it is necessary to manage multiple devices. - The distance traveled to grasp the remaining materials and the operational status of the machines has increased, resulting in a greater burden. ■ After Implementation - It is possible to understand the status from a distance even while working, reducing the burden of checking the operation panel each time. - By combining with a voice notifier, voice guidance is also possible. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Reduction of Workload for Manufacturing Personnel through Automation

[FA Site Improvement Case] Reduction of Workload for Manufacturing Personnel through Automation

[Labor-saving measures / Cost reduction] Visualization of the casting processing workflow using layered information display lights.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In the casting manufacturing process, we proposed the layered information display light "LA6" to factories that are troubled by not knowing when the product will be completed and having to check continuously. As time progresses, the display pattern lights up in stages from 1 to 5, and when the product is completed, the blue light flashes to notify, making the processing steps visible. This allows for easy understanding of the process for each device even from a distance. 【Case Study】 ■Challenges - Not knowing when the product will be completed - Having to check continuously - Yield loss occurring due to products being left unattended after completion ■Benefits of Implementation - Visualization of elapsed time until casting completion - Ability to grasp the situation even while working from a distance *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Shut out unauthorized personnel.

[Network Camera Improvement Case] Shut out unauthorized personnel.

Detects unauthorized access by integrating with facial recognition systems! Demonstrates food defense capabilities.

In a certain food factory, it was not possible to identify unauthorized individuals entering the site at the moment, even with cameras installed, leading to post-event verification. Therefore, a network monitoring indicator light from Patlite was introduced. When someone other than the registered workers or authorized personnel entered or exited, the network monitoring indicator light would activate, allowing for real-time anomaly detection. 【Case Study】 ■ Before Implementation - Even with cameras installed, it was not possible to identify unauthorized entries. ■ After Implementation - The network monitoring indicator light activates upon entry or exit, enabling the detection of anomalies such as unauthorized entries by individuals other than the registered workers or authorized personnel for that day. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Measures Against Unauthorized Outings for Welfare and Care Facilities

[Network Camera Improvement Case] Measures Against Unauthorized Outings for Welfare and Care Facilities

Rapid notification of unauthorized exits from facilities using facial recognition! This is a system for welfare and nursing care facilities.

Due to the difficulty of searching for residents who leave the facility without permission, we were looking for a good system that would notify us at the timing of their departure. By introducing Patlite's network monitoring signal tower, we can now detect departures from the facility through facial recognition, even if the individual does not possess an IC chip. 【Case Study】 ■ Before Implementation - Struggled to search for residents who left the facility without permission - Was looking for a good system to notify us at the timing of their departure ■ After Implementation - With facial recognition, we have established a reliable system that can detect individuals even if they do not possess an IC chip *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Example] Prevention of Wandering

[Example] Prevention of Wandering

Detects the departure of care recipients with a network camera and alerts with light and sound!

We will introduce a case study on the use of network cameras and video surveillance solutions. There were instances where care recipients, who may exhibit wandering behavior, could leave the facility through the entrance and exit without the staff being aware. To address this, we implemented a network monitoring display light. It detects when a care recipient leaves the designated area and alerts with light and sound. This reduces the burden on caregivers and ensures the safety of care recipients. 【Overview】 ■ Previous Situation - Care recipients at risk of wandering behavior occasionally left the facility through the entrance. ■ Improvement - The network camera detects when care recipients leave the designated area and alerts with light and sound. - This reduces the burden on caregivers and ensures the safety of care recipients. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Example] Notice of visitors that was difficult to notice.

[Example] Notice of visitors that was difficult to notice.

Using the camera's motion detection feature, it notifies visitors with light and sound!

We will introduce a case study on the use of network cameras and video surveillance solutions. Customers visiting an outdoor used car display area were not noticed, leading to delayed responses and lost opportunities. To address this, a network monitoring display light was introduced. Using the camera's motion detection feature, it alerts staff of visitors with light and sound. This has reduced lost sales opportunities and the network cameras are also being utilized for security purposes. 【Overview】 ■ Before - Delayed responses to customers visiting the store led to lost opportunities. ■ Improvement - Using the camera's motion detection feature, it alerts staff of visitors with light and sound. - Reduced lost sales opportunities, and it is also being used for security purposes. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Example] Abnormality notification of machines without a network environment.

[Example] Abnormality notification of machines without a network environment.

Early response to mechanical abnormalities can improve productivity.

We would like to introduce a case study on the use of network monitoring indicator lights that can quickly alert you to equipment abnormalities without the need for a PC. Although there were abnormal outputs from the machinery, the lack of a network environment and the high cost of network construction meant that the administrator had to conduct regular patrols. To address this, we introduced a stack light. It was installed in a location with a network environment, and the mirroring function was used to notify relevant departments of machine abnormalities. This eliminated the need for regular patrols and improved productivity through early response to machine abnormalities. 【Overview】 ■ Conventional - Machine abnormalities could only be detected on-site, and constant monitoring was not possible, leading to decreased productivity due to machine downtime. - Administrators conducted regular patrols. ■ Improvements - Machine abnormalities were transmitted via a wireless control unit and input to the stack light. - The mirroring function of the stack light notified relevant departments of machine abnormalities. - Regular patrols were eliminated, and early responses to machine abnormalities improved productivity. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Example] Notification of Temperature Anomaly

[Example] Notification of Temperature Anomaly

Abnormal temperature alerts with light and sound! Early response enables stable operation.

We will introduce a case study of utilizing a network monitoring indicator that can quickly alert you to equipment abnormalities without needing a PC. There was a monitor to notify temperature abnormalities in the server room, but the temperature anomaly went unnoticed, causing the server to stop and damaging the server itself. Therefore, we introduced a network monitoring indicator. It alerts with light and sound when there is a temperature anomaly. By noticing the abnormality quickly and responding early, stable operation can be achieved. 【Overview】 ■ Conventional - The server stopped and sustained damage because the temperature anomaly went unnoticed. ■ Improvement - Alerts with light and sound when there is a temperature anomaly. - By quickly noticing the abnormality and responding early, stable operation can be achieved. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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