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Case Study of Poka-Yoke Jig Implementation: Stable Production Established in the Automotive Parts Manufacturing Industry

Case Study of Poka-Yoke Jig Implementation: Stable Production Established in the Automotive Parts Manufacturing Industry

Manage procedures that were previously handled on paper digitally! Since tasks can be confirmed on a monitor, new employees and workers from overseas can achieve stable production!

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "Poka-Yoke Jig" was implemented at Company D, a manufacturer of automotive parts. The Poka-Yoke Jig is a tool designed to improve the variability in assembly work caused by operators and to stabilize quality. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other assembly machines

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[Case Study of Poka-Yoke Jig Implementation] Automotive Parts Manufacturing Company A

[Case Study of Poka-Yoke Jig Implementation] Automotive Parts Manufacturing Company A

Two assemblies completed with one jig! Achieving stable assembly and quality control.

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "Poka-Yoke Jig" was implemented at Company A, a manufacturer of automotive parts. The Poka-Yoke Jig is a tool designed to improve the variability in assembly work caused by operators and to stabilize quality. *For more details, please refer to the PDF document or feel free to contact us.

  • Other assembly machines

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[Case Study Materials on Tool Introduction] Improvement of Variability in Assembly Operations and Stabilization of Quality

[Case Study Materials on Tool Introduction] Improvement of Variability in Assembly Operations and Stabilization of Quality

Introduction of various jigs for purposes such as "poka-yoke," simplification of assembly work, and confirmation of changes after processing! New employees and workers from overseas can achieve stable production!

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a collection of case studies featuring various "jigs" that we have implemented. 【Implementation Details】 - Simplification of tasks - Fixing products to improve work stability - Confirmation of dimensional and shape changes that occur after product processing - Lighting of picking lamps on the assembly target component side - Quantity counting using a picking lever switch 【Points to Note for Work】 ■ There may be a need to review process design. ■ Consideration of the required number of units based on cycle time ■ Work schedule ■ Number of on-site personnel ■ Others (the scale varies depending on the implementation site.) *For case study materials on jig implementation, please refer to the PDF documents or feel free to contact us.

  • others

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【Case Study of Coating Receivers and Masking Jigs】 Precision Coating Company B

【Case Study of Coating Receivers and Masking Jigs】 Precision Coating Company B

No need for masking! Eliminates blow-through and inconsistencies!

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "painting support and mask jig" was implemented at Company B, which specializes in precision painting. At this company, issues such as paint leakage and variation during the painting of automotive parts were problematic, and they sought stable painting and improved work efficiency. In response, we introduced our painting support and mask jig. This resolved paint leakage and variation, allowing for the handling of many products at once, thereby achieving stable painting and improved work efficiency. Furthermore, we enhanced our support system and established an environment where customers can easily reach out with any questions. *For more details, please refer to the PDF document or feel free to contact us.

  • Other painting machines

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[Case Study of Simple Inspection Jig After Coating] Precision Coating Company B

[Case Study of Simple Inspection Jig After Coating] Precision Coating Company B

Identify deformation after painting! Simple inspection jig after painting.

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "Post-Painting Simple Inspection Jig" was implemented at Company B, which specializes in precision painting. At this company, there was a problem with the dimensions and shapes of automotive parts changing during the heat drying process of painting, and they were looking for a simple way to check for minor deformations after painting. In response, they introduced our post-painting simple inspection jig. By passing the painted products through the gaps of the jig, they were able to easily detect deformations caused by drying after painting. Furthermore, we enhanced our support system and established an environment where customers can easily contact us if they have any questions. *For more details, please refer to the PDF document or feel free to contact us.

  • Inspection fixture

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[Case Study of Frame Jig Introduction] Improving Quality and Stability in the Automotive Parts Manufacturing Industry!

[Case Study of Frame Jig Introduction] Improving Quality and Stability in the Automotive Parts Manufacturing Industry!

Improving quality and stability with the introduction of frame jigs!

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "frame jig" was implemented at Company A, a manufacturer of automotive parts. This company required the introduction of new jigs for the frame processing of parts for a newly launched vehicle model. In response, we implemented our frame jig. We welded small parts to ensure that the product could be set in the same position consistently, preventing any misalignment between the product and the jig. As a result, operators were able to work accurately and efficiently. Furthermore, we enhanced our support system to create an environment where customers can easily contact us if they have any questions. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Jig

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[Case Study] Poka-Yoke Jig - Using SiO Controller -

[Case Study] Poka-Yoke Jig - Using SiO Controller -

Using SiO controller! Achieving electrical control at low cost!

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "Poka-Yoke Jig" was implemented at Y Company, a manufacturer of automotive parts. The Poka-Yoke Jig is a device designed to improve the variability in assembly work caused by operators and to stabilize quality. The Poka-Yoke Jig in this case is a simple one, and since using a PLC would be over-spec, we used an SUS SiO controller for I/O control. Additionally, the SiO controller is more cost-effective than a PLC, making it a recommended option for cost reduction. *For more details, please refer to the PDF materials or feel free to contact us.

  • controller

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[Case Study] Component Assembly Jigs - Picking System and Image Recognition Sensors

[Case Study] Component Assembly Jigs - Picking System and Image Recognition Sensors

Supports five types of products with one machine, stabilizing operations with picking lamps and AI-equipped image recognition sensors!

Our company develops, designs, and manufactures jigs, prototype equipment, systems, and more according to our customers' requests. We would like to introduce a case where our "component assembly jig" was implemented at M Company, a manufacturer of automotive parts. 【Results of Implementation】 ■ Since one unit can accommodate five types of products, there is no longer a need to create jigs for each product, resulting in cost savings. ■ Picking operations can be performed without confusion thanks to the picking lamp, significantly reducing errors. ■ By using an AI-equipped image recognition sensor, it has become possible to instantly determine whether all components are assembled, leading to increased productivity and the elimination of defective products. *For more details, please refer to the PDF document or feel free to contact us.

  • Assembly Jig

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[Case Study] Lens Press-Fitting Tool

[Case Study] Lens Press-Fitting Tool

Securely fit the lens into the case without misalignment by using suction! Safely mass-produce using area sensors!

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "Lens Pressing Jig" was implemented at Company D, a manufacturer of automotive parts. 【Results of Implementation】 ■ The production rate has significantly increased compared to before, as it can produce four products at once. ■ There is no misalignment when the lens is suctioned, preventing damage. ■ The use of area sensors has improved the safety of the working environment. *For more details, please refer to the PDF document or feel free to contact us.

  • Assembly Jig

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[Case Study] Welding Fixture

[Case Study] Welding Fixture

Automating melting for mass production of products! Improved quality and safety!

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "welding jig" was implemented at M Company, a manufacturer of automotive parts. 【Results of Implementation】 ■ The production rate has significantly increased because it can weld four parts at once. ■ The finish is cleaner than manual work because it is welded with a consistent pressure and time. ■ The use of area sensors has improved the safety of the work environment. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Jig

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