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Jig Product List

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XY11 Rotation Accuracy Measurement Fixture

XY11 Rotation Accuracy Measurement Fixture

Stage-based rotation accuracy measurement fixture

The rotation accuracy of the brushless motor is being measured with a capacitive displacement gauge. First, the four bolts that fix the base where the displacement gauge is installed are loosened, and after shifting the base in two axial directions to determine its position, the bolts are tightened again to secure it. Since it is necessary to fix the head of the displacement gauge just before it contacts the brushless motor, special care is required during the tightening of the bolts. Even with careful work, the position may shift during tightening, causing the head to contact the motor. 【Features】 ○ Achieves smooth sliding, high quality, high durability, and low cost through the fitting technology of the ant groove. ○ Equipped with a traditional pre-load adjustment function (pre-load adjustment screw) since its founding, allowing for fine-tuning of the sliding feel. *For more details, please download the PDF or feel free to contact us.

  • Inspection fixture

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XY12 Parts Overlap Inspection Jig

XY12 Parts Overlap Inspection Jig

Fixture for overlapping parts inspection using Z-axis stage

We are inspecting whether the workpieces are being transported one by one. Each time the thickness of the workpiece changes, it is necessary to adjust the height of the sensor, but since it is secured with four bolts, changing the height setting takes time. In particular, the two bolts located underneath the sensor are difficult to turn because they are close to the sensor body. Furthermore, tightening the bolts can misalign the set height, necessitating a redo. 【Features】 ○ Achieves smooth sliding and high quality at a low price through skilled alignment technology for the dovetail grooves. ○ Stage dimensions: 40mm × 90mm *For more details, please download the PDF or feel free to contact us.

  • Inspection fixture

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XY13 UV Adhesive Fixture

XY13 UV Adhesive Fixture

UV bonding fixture equipped with a Z-axis stage

The camera module's housing and circuit board are being UV glued. Each time the model of the camera module being produced changes, it is necessary to adjust the height and position of the UV glue applicator's head. In the case of this camera module, it is set so that the distance between the adhesive part and the head is 15mm. Changing the head height involves loosening the bolts, sliding the base with the head along the long hole, and then tightening the bolts to secure it. It is a very cumbersome task as it requires loosening and tightening the bolts. 【Features】 ○ Smooth sliding with a long stroke at regular intervals, very convenient even in narrow spaces ○ Stage size: 25mm x 40mm *For more details, please download the PDF or feel free to contact us.

  • Processing Jig

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XY14 Height Adjustment Inspection Jig

XY14 Height Adjustment Inspection Jig

A multifunctional feed screw stage used for improving the height inspection jig.

We are inspecting the height of products processed by pressing using a laser sensor. Each time the product being inspected changes, it is necessary to adjust the height setting of the height adjustment fixture equipped with the laser sensor. The height setting of this fixture is determined by loosening two bolts and raising or lowering the plate to which the laser sensor is fixed, and finally tightening the two bolts to complete the process. The two bolts must be tightened alternately and gradually. This is to prevent changes in the set height after tightening the bolts. Therefore, the process is very cumbersome and labor-intensive. 【Features】 ○ The movement amount per rotation of the handle can be selected from 2mm or 5mm according to the application. ○ Stage surface: 25mm × 40mm *For more details, please download the PDF or feel free to contact us.

  • Inspection fixture

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XY15 LED Heat Generation Inspection Jig

XY15 LED Heat Generation Inspection Jig

Improvement of the LED heat generation inspection fixture using a 3-axis (X, Y, Z) stage.

We are inspecting the heat generation of LEDs using a thermal camera. The thermal camera mounted on a magnetic stand must be positioned directly above the work (LED circuit board). The setup method involves supporting the thermal camera with one hand while loosening the knob with the other hand to determine the position. After that, slowly tighten the knob little by little to complete the setup. The reason for tightening the knob slowly is to prevent the set position from shifting. Since the work must be done carefully with both hands, it is very cumbersome and time-consuming. 【Features】 ○ High quality and low price achieved through skilled alignment technology of the grooves ○ Smooth sliding and high durability ○ The adoption of a clamp lever increases the holding power, and the lever's position can be freely set *For more details, please download the PDF or feel free to contact us.

  • Inspection fixture

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XY stage usage examples: 15 cases, case presentation.

XY stage usage examples: 15 cases, case presentation.

This is an example of a positioning stage using a manual XY stage, as well as measuring devices and inspection jigs.

We will introduce examples of solving "problems!" related to positioning stages using mainly manual XY stages, as well as measuring devices and inspection jigs. [Contents] - Flatness inspection jig - Height inspection jig - Surface runout measurement jig - Appearance shape inspection device - Substrate measurement device *For more details, please download the PDF or feel free to contact us.

  • Inspection fixture

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[Improvement Case] Hole Entrance Burr Inspection Tool Using an Inclined Stage

[Improvement Case] Hole Entrance Burr Inspection Tool Using an Inclined Stage

Introducing examples of inspections that have become more stable than those held by hand!

We would like to introduce an improvement case of a burr inspection jig used in the inspection process of a resin molding manufacturer. The challenge was that it was difficult to inspect due to hand shake since the workpiece was held by hand. To address this, we used an inclined stage to correct the tilt. Additionally, a work guide was attached to the inclined stage to allow for smooth changes of the holes being inspected. This enabled more stable inspections compared to the previous method of holding the workpiece by hand. [Case Overview] ■ Challenge - Difficult to inspect due to hand shake ■ Solution - Enabled more stable inspections compared to the previous method *For more details, please refer to the related links or feel free to contact us.

  • Inspection fixture

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[Improvement Case] Inspection Jig for Cover Presence or Absence Using Skilled Technique Stage

[Improvement Case] Inspection Jig for Cover Presence or Absence Using Skilled Technique Stage

No need for tightening or loosening bolts! A case where height adjustment can be done in a short time.

We would like to introduce an improvement case of a jig that inspects the presence or absence of covers introduced in the assembly process of a home appliance manufacturer. The challenge was that changing the height of the photo sensor was taking too much time. Therefore, we installed the photo sensor on a skilled stage. When the type of case changes and height adjustment of the photo sensor is necessary, simply turning the handle of the stage allows for quick height adjustments. 【Case Overview】 ■ Challenge - Changing the height of the photo sensor takes too much time ■ Solution - Height adjustments can now be made in a short time *For more details, please refer to the related links or feel free to contact us.

  • Inspection fixture

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[Improvement Case] Three-Point Height Adjustment Fixture Using a Rotating Stage

[Improvement Case] Three-Point Height Adjustment Fixture Using a Rotating Stage

We will introduce a case where the work efficiency improved by attaching the assembly table to a rotating stage!

We would like to introduce an improvement case for a height adjustment jig for three points of parts used in the assembly process of a toy manufacturer. The challenge was that the workability for height adjustment of the three points on the top surface of the plate was not good. Therefore, we attached the assembly platform used during assembly to a rotating stage. This allowed for faster and smoother rotation compared to manually turning it as before, improving workability. 【Case Overview】 ■Challenge - Poor workability for height adjustment of the three points on the top surface of the plate. ■Solution - Improved workability by allowing for faster and smoother rotation. *For more details, please refer to the related links or feel free to contact us.

  • Inspection fixture

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[Improvement Case] Gap Width Inspection Jig Using Slide Operation Ant Groove Stage

[Improvement Case] Gap Width Inspection Jig Using Slide Operation Ant Groove Stage

Smooth and can slide directly down! Introducing examples of improved work efficiency.

We would like to introduce an improvement case of a gap width inspection jig used in the inspection process of a resin molding manufacturer. The issue was that the gap gauge did not move smoothly, resulting in poor workability. To address this, we attached a gauge holder with the gap gauge to a sliding operation type dovetail stage. This allowed for smooth sliding directly downward, improving workability. [Case Overview] ■ Issue - The gap gauge did not move smoothly, resulting in poor workability. ■ Solution - Workability improved as it could now slide smoothly and directly downward. *For more details, please refer to the related links or feel free to contact us.

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