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MILL×内山刃物 - List of Manufacturers, Suppliers, Companies and Products

MILL Product List

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End mill "300-blade PCD end mill"

End mill "300-blade PCD end mill"

Challenging the molding limits of fine PCD tools! A Φ2 tool with 300 blades utilizing microprocessing with ultra-short pulse lasers!

PCD tools have difficulty in forming small diameters, fine shapes, and multiple blades. Our company has successfully manufactured a 300-blade tool with a diameter of 2 mm by applying fine processing using ultra-short pulse lasers. 【Features】 ■ Expanding the possibilities of PCD tools, including applications to hard and brittle materials and composite materials. *For more details, please download the PDF or feel free to contact us.

  • End Mills

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Resin End Mill [For Rubber and Resin Tools]

Resin End Mill [For Rubber and Resin Tools]

Successfully developed tools that can cut lightly! Introducing products that achieve a semi-mirror finish.

We would like to introduce our "end mills for resin." For carbide, we offer standard products "AM series" and "standard products." For PCD, we can manufacture "straight" and "straight + C face" according to your desired blade diameter and blade length. Additionally, we have "LCB (rake face groove processing)" which improves chip evacuation, and "SF class," which is more affordable than single crystal diamond end mills. 【PCD Lineup】 ■ Straight ■ Straight + C face ■ LCB (rake face groove processing) ■ SF class *For more details, please refer to the PDF document or feel free to contact us.

  • End Mills

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[Case Study] Material Manufacturer

[Case Study] Material Manufacturer

Solving problems in cutting sites! A case study of establishing processing technology for new materials.

Here is an example of the machinability evaluation testing service requested by a materials manufacturer. The company requested to test process new materials (high-hardness resins, films, laminated materials) and to prototype and test process tools for composite materials. Since they do not have the equipment for processing in-house, they are looking for a place that can conduct test processing, and they have expressed that they have been able to establish processing technology for new materials. [Case Overview (Partial)] ■Request Details - They want to test process new materials (high-hardness resins, films, laminated materials). - They would like to prototype and test process tools for composite materials. - They want to know the appropriate tools and processing conditions. - They want to reduce processing time. *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection
  • Contract measurement

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[Case Study] Machinery Manufacturer

[Case Study] Machinery Manufacturer

A case where measurable data can be presented to customers! We solve problems in the cutting field.

Here is an example of the machinability evaluation testing service requested by a machinery manufacturer. The company requested to investigate the performance of their machine and spindle, evaluate tools made with a new tool molding machine, and assess the spindle. We were able to measure data that can be presented to the customer. At our company, we solve issues in cutting operations at our facility, the "R&D Center," where we can quantitatively measure cutting. Please feel free to contact us if you have any requests. 【Case Overview】 ■Request Details - Investigate the performance of the machine and spindle - Evaluate tools made with a new tool molding machine - Assess the spindle *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection
  • Contract measurement

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Equipped with an environment that allows for quantitative evaluation of cutting [Machinability Evaluation]

Equipped with an environment that allows for quantitative evaluation of cutting [Machinability Evaluation]

We will use cutting power meters and high-performance high-speed cameras!

We would like to introduce our "Machinability Evaluation." "Cutting Force Measurement" allows us to measure cutting forces using a Kistler cutting dynamometer, enabling the investigation of machinability, tool deflection, and material vibrations. "Machined Surface Roughness Measurement" allows us to evaluate surface quality by measuring the surface roughness Ra and Rz after machining. Additionally, we can also conduct "Chip Discharge Measurement" and "Chip Observation." Please feel free to contact us if you have any requests. 【Machinability Evaluation】 ■ Cutting Force Measurement ■ Machined Surface Roughness Measurement ■ Chip Discharge Measurement ■ Chip Observation *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection

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[PCD Tool Development Example] LCB (with Chip Breaker) PCD End Mill

[PCD Tool Development Example] LCB (with Chip Breaker) PCD End Mill

Solve the problem of clogs caused by melting or cutting debris! Materials do not melt, and the finish surface improves.

We would like to introduce an example of tool development for the "LCB (with chip breaker) PCD end mill." In the cutting of materials such as polycarbonate used in car navigation display panels, there were issues with melting and chip clogging. Our company developed a PCD end mill with a chip breaker to fragment the chips. As a result, chips are discharged with each rotation, preventing material melting and improving the finish surface. [Overview of Development Example] ■ Issue: There were problems with melting and chip clogging. ■ Results: - Chips are discharged with each rotation. - No material melting, and the finish surface is improved. *For more details, please refer to the PDF document or feel free to contact us.

  • End Mills

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[PCD Tool Development Example] R-SF Class

[PCD Tool Development Example] R-SF Class

Developed using in-house developed laser processing technology! Sharp edges equivalent to SF class.

We would like to introduce an example of tool development in the "R-SF class." In single crystal diamond tools, achieving a mirror finish on R-shaped surfaces is challenging. Therefore, by utilizing our self-developed laser processing technology, we have developed PCD tools with sharp edges equivalent to the SF class. As a result, we have achieved a mirror finish in R chamfering processes. [Overview of Development Example] ■ Issue: Single crystal diamond tools have difficulty achieving a mirror finish on R-shaped surfaces. ■ Result: Achieved a mirror finish in R chamfering processes. *For more details, please refer to the PDF document or feel free to contact us.

  • Other cutting tools

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[Example of Laser Technology Development] 120-Blade Pattern End Mill

[Example of Laser Technology Development] 120-Blade Pattern End Mill

The tool's pattern is 50µm pitch, and the twist angle is +30°, -30°! Here are examples of laser technology development.

We would like to introduce our laser technology development example, the "120-Blade Pattern End Mill." This is a PCD end mill with a blade diameter of φ2.3mm, designed for hard and brittle materials such as glass. The tool's pattern has a pitch of 50µm, with a twist angle of +30° and -30°. Using ultra-short pulse laser microprocessing technology, we successfully formed a helical shape. 【Development Example Overview】 ■ Development Content: PCD end mill with a blade diameter of φ2.3mm for hard and brittle materials ■ Results - Successfully formed a helical shape using ultra-short pulse laser microprocessing technology *For more details, please refer to the PDF document or feel free to contact us.

  • End Mills

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[Example of Laser Technology Development] PCD End Mill with 10um Pitch Notches

[Example of Laser Technology Development] PCD End Mill with 10um Pitch Notches

Application of microfabrication technology! A successful case of creating fine notches.

We would like to introduce our laser technology development example, "PCD End Mill with 10um Pitch Notches." In conventional technology, it was difficult to create small shapes, but by applying fine processing technology using ultra-short pulse lasers, we successfully added fine notches to straight-flute end mills. Please feel free to contact us if you have any inquiries. 【Development Example Overview】 ■ Challenge: It was difficult to create small shapes with conventional technology. ■ Solution: Application of fine processing technology using ultra-short pulse lasers. ■ Result: Successfully added fine notches to straight-flute end mills. *For more details, please refer to the PDF materials or feel free to contact us.

  • End Mills

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Characteristics of Cutting Performance Evaluation Service

Characteristics of Cutting Performance Evaluation Service

Support until the cutting issues are resolved! We also introduce case studies for requests to the R&D center and processing equipment.

This document introduces the features of the cutting performance evaluation service. In addition to strengths such as tool proposals and tool prototypes, it includes examples of requests to the R&D center for "quantitative evaluation of tools" and "quantitative evaluation of cutting performance." It also lists processing equipment such as "machining centers" and "NC lathes," as well as measurement equipment like "laser microscopes." [Contents (partial)] ■ Features of the cutting performance evaluation service ■ Examples of requests to the R&D center - Tool manufacturers - Machinery manufacturers - Parts processing manufacturers - Material manufacturers *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other cutting tools

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End Mill Catalog for Resin

End Mill Catalog for Resin

Uchiyama Co., Ltd. creates the cutting tools demanded by the times and contributes to society through these tools.

The "End Mill Catalog for Resin" introduces the lineup of resin end mill products from Uchiyama Tool Co., Ltd. Uchiyama's resin end mills feature characteristics such as "short delivery times (7 to 10 days)" and "high precision in outer diameter variation." 【Contents】 〇 Business Introduction ○ LSG (Relief Surface Step) PCD End Mill ○ LCB (Chip Breaker) PCD End Mill 〇 AM Series Carbide Router ○ Semi-Mirror SF Class PCD End Mill 〇 Carbide Router AM Series Stock List ○ Development Examples *For more details, please download the PDF or feel free to contact us.

  • Resin processing machine

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End mill "Glass resin laminated material PCD end mill"

End mill "Glass resin laminated material PCD end mill"

Developing PCD tools compatible with new materials!

Simultaneous processing of glass, a brittle material, and resin, a viscoelastic material, has been difficult. Our company has successfully shaped blades suitable for glass and blades suitable for resin within a single tool through microprocessing using ultra-short pulse lasers. 【Features】 ■ Realization of simultaneous processing of dissimilar laminated materials ■ Chipping of the glass layer below 10μm, no melting of the resin layer *For more details, please download the PDF or feel free to contact us.

  • End Mills

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Equipped with an environment for quantitative evaluation of cutting【Introduction to the R&D Center】

Equipped with an environment for quantitative evaluation of cutting【Introduction to the R&D Center】

Consultation on cutting processes, verified in-house! Solving problems in cutting sites around the world.

We would like to introduce our "R&D Center." By researching cutting technologies for various materials (aluminum, copper, CFRP, titanium, glass), we solve the problems faced in cutting operations around the world. We are equipped with a wide range of equipment, including machining centers capable of up to 60,000 rpm and dynamometers that can measure up to 10 kN, and we engage in research every day. At our company, we conduct our own verification in response to customer inquiries regarding cutting. If you send us your work material, we will perform the verification and propose appropriate methods from our side, so please feel free to contact us. [Features] - Solving problems in cutting operations - Detailed responses to inquiries from cutting processing companies - Abundant advanced equipment *For more details, please refer to the PDF materials or feel free to contact us.

  • Other cutting tools

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[Case Study] Tool Manufacturer

[Case Study] Tool Manufacturer

Quantitative measurement of cutting is possible! We will listen to your requests and develop a testing plan.

We would like to introduce a case of machinability evaluation testing services requested by a tool manufacturer. The company requested a quantitative evaluation of their tools, an investigation into the causes of tool defects, and measurement of the surface roughness of the machined surfaces. Our R&D center has facilities that can quantitatively measure cutting processes, enabling tool evaluation and machinability assessment. We received feedback from the company indicating that they were able to identify the causes of the tool defects. 【Case Overview】 ■Request Details - To conduct a quantitative evaluation of the tools - To investigate the causes of tool defects - To measure the surface roughness of the machined surfaces ■Result: The causes of the tool defects were identified *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection
  • Contract measurement

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[Case Study] Parts Processing Manufacturer

[Case Study] Parts Processing Manufacturer

By reviewing the cutting conditions, the working time has been shortened! It is possible to present appropriate solutions.

We would like to introduce a case of the machinability evaluation testing service requested by a parts processing manufacturer. The company requested an investigation into the causes of defects (burrs, welding, and chatter), testing with tools for defect countermeasures, and the selection of tools for mass production, as well as an evaluation of the machinability of difficult-to-cut materials and hard brittle materials. We received feedback that they were relieved to find a place that could conduct test machining of difficult-to-cut materials while minimizing burrs on the products. [Case Overview (Partial)] ■ Request Details - Investigate the causes of defects (burrs, welding, and chatter) - Conduct test machining with tools for defect countermeasures - Select tools for mass production - Evaluate the machinability of difficult-to-cut materials and hard brittle materials *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection
  • Contract measurement

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