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Copper-based micro components Metal Injection Molding (MIM)

A new technology that enables mass production of intricate shapes that are difficult to achieve with cutting processes! It eliminates the high material costs unique to copper.

Copper is a metal that excels in electrical conductivity and thermal conductivity, and is used in various applications, including electronic devices, resulting in the existence of many complex and finely shaped copper parts. Taiho Industry proposes cost reduction solutions through the adoption of MIM for current mass-produced parts, which have high material costs and poor material yield when produced by cutting, as well as for complex-shaped parts that are difficult to process by cutting in the first place. We can accommodate a variety of copper-based materials, from pure copper to brass, nickel silver, and cupronickel! Taiho Industry offers proposals for cost reduction through the adoption of MIM for current mass-produced parts, which have high material costs and poor material yield when produced by cutting, as well as for complex-shaped parts that are difficult to process by cutting. *For more details, please download the catalog or contact us directly.

  • Processing Contract

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μ-MIM technology that achieves high precision in micro gears 【*Sample available】

Achieving precision exceeding ±0.1% with ultra-precision MIM, contributing to cost reduction and miniaturization!

The accuracy of general MIM (Metal Injection Molding) methods is limited to ±0.5%, but using Taiho Kogyo's ultra-precise MIM (μ-MIM), precision gears and micro gears can achieve accuracy levels exceeding the machining level of ±0.1%. It is possible to produce "smaller" and "finer" gears while also reducing costs. *Samples of micro gears are currently available! Additionally, a technical handbook explaining "MIM (Metal Powder Injection Molding)" is also a gift! For more details, please download. 【Features】 ■ High-precision quality assurance achieved with the latest X-ray CT equipment! ■ High freedom of shape! ■ Great freedom of materials! *For more details, please contact us or download the catalog to view.

  • Processing Contract

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Micro Metal Powder Injection Molding "μ-MIM"

We have developed a manufacturing technology for metal powder injection molding applied to micro components, resulting in high-density, high-precision, and complex-shaped sintered products called "μ-MIM"!

At Taishō Industrial, we accept orders for the prototyping and mass production of high-density, high-precision, and complex-shaped "μ-MIM" products through metal powder injection molding. Metal Injection Molding (MIM) is a technology that involves mixing and kneading metal powder with a binder made of resin and wax, injecting it into a mold, and then sintering it after removing the binder to produce metal products. We are expanding these MIM technologies into micro components, developing our unique technology as "μ-MIM," and aiming for further technological advancements. "μ-MIM" offers high freedom in material selection, enabling the production of difficult-to-cut materials and high melting point materials. It allows for the mass production of complex-shaped precision metal parts and the manufacturing of composite materials through the joining of dissimilar materials. We also implement insert MIM molding for the production of complex-shaped parts with undercuts, contributing to the reduction of processes such as assembly and press-fitting, ensuring quality stability, and lowering costs, while accommodating screw shapes and transfers. For more details, please contact us or download the catalog.

  • Injection Molding Machine
  • Processing Contract

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VA/VE Product Case Study Transcription

In machining, high-cost fine shapes can be significantly reduced in cost through ultra-precision MIM!

When manufacturing fine shapes like those in the photograph through machining, there are significant limitations regarding equipment, mass production capabilities, and processing time, leading to high costs. In conventional MIM, it is difficult to reproduce such fine shapes with precision, but with Taiho Industry's ultra-precision MIM (μ-MIM), it is possible to achieve integrated molding by transferring fine shapes from a mold, resulting in substantial cost reduction. For more details, please contact us or download our catalog for more information.

  • Injection Molding Machine
  • Processing Contract
  • Technical and Reference Books

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Metal Injection Molding 'μ-MIM'

It is possible to manufacture precision nozzles with curved flow paths! A metal processing technology that solves the challenges of conventional machining.

The "μ-MIM" is a metal injection molding technology that enables the production of precision nozzles with special shapes, such as those with curved internal flow paths or freeform geometries, which cannot be processed using conventional methods. It supports mass production of small nozzles with diameters of a few millimeters and weights of less than a few grams. It contributes to solving technical challenges in fine, micro, and high-functionality components. 【Features】 ■ Capable of producing precision nozzles with special shapes ■ Stable mass production ■ Ideal for mass production of small precision nozzles weighing less than a few grams *For more details, please contact us or refer to the catalog.

  • Other contract services

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