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Monitor×マツシマメジャテック - List of Manufacturers, Suppliers, Companies and Products

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[Proposal Document] "Dust Monitor" for Monitoring Minor Leaks from Dust Collectors

Proposal to secondary battery manufacturers: Prevent raw material loss from dust collectors!

Issue At a certain manufacturer's factory, due to installation errors and deterioration after the replacement of filter cloths in dust collectors, over 9 tons of raw materials were leaking from all the dust collectors every month without being recovered. This resulted in a loss of approximately 27 million yen per month for the company, and there is also the issue of air pollution. Just thinking about how much sales would be needed to generate such profits is a waste, isn't it? Therefore, the installation of dust monitors to continuously monitor the leakage amount was required.

  • Other measurement, recording and measuring instruments

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[Data] Continuous monitoring of dust concentration in dust collectors and factories - "Dust Monitoring System"

Instantly detect anomalies in dust concentration! Prevent dust generation outside the factory and at work sites in advance, contributing to the prevention of health damage and reduction of maintenance burdens!

Dust is generated at work sites and dust collectors, and when inhaled, it can affect the health of workers and nearby residents. I believe that factories where dust is generated regularly use external organizations for measurement. However, regular dust measurements can make it difficult to quickly notice dust leaks, which may negatively impact the work environment and surrounding areas. Matsushima Majatech offers dust monitors that monitor dust concentration after dust collection and air dust monitors that monitor dust concentration in low air flow environments, both indoors and outdoors. By quantifying dust concentration in various situations and monitoring it 24 hours a day, we contribute to the following: ● Prevention of health damage ● Reduction of maintenance burden ● Cost reduction 【Product Introduction】 - Dust Monitor - Air Dust Monitor - Air Particle Monitor

  • Distance measuring device

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[Proposal Document] Monitoring Fumes Generated During Welding Operations - "Air Dust Monitor"

A safe working environment starts with monitoring welding fumes!

The air dust monitor continuously monitors the dust concentration in the environment, providing peace of mind at the work site.

  • Other measurement, recording and measuring instruments

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[Case Study] Monitoring to Prevent Raw Material Loss in Secondary Battery Manufacturing Process

Reduce raw material loss in the manufacturing process of secondary battery cathode materials! Just focus on the secondary side of the dust collector!

In each stage of secondary battery manufacturing, dust collectors are installed to handle powders and recover materials that leak during work. If the dust collector is functioning properly, it can reliably collect materials without significant issues. However, if the filter deteriorates or wears out, a large amount of material can leak through the tears. This results in the inability to recover expensive materials, leading to significant losses. So, what measures can be taken? A dust monitor is installed on the secondary side of the dust collector (the atmospheric discharge side) to quickly detect raw materials leaking from deteriorated or worn filters, minimizing damage.

  • Other environmental equipment

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[Case Study] Monitoring Dust Concentration in the Workspace

Solving issues in work environment measurement! Improving the work environment with real-time monitoring.

In a case study at a chemical raw material factory for pigments, we monitored the dust concentration in the workspace that became an issue based on the results of the work environment measurement. <Challenges Before Implementation> 1) The dust concentration in the workspace separated by curtains was identified as a problem during the work environment measurement, and countermeasures were required. 2) Since a particle counter requires on-site measurement each time, there are constraints on the measurement frequency, making real-time monitoring difficult. For more details, please refer to the related link URL.

  • Other environmental analysis equipment
  • Particle Counter
  • Other environmental equipment

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[Case Study] Dust Monitoring at Outdoor Air Intake of Data Center

Protecting IT equipment from external dust monitoring!

A data center is a dedicated facility for the centralized management and operation of a company's IT equipment and systems. In this instance, we will introduce a case where an air dust monitor was implemented to monitor dust at the outdoor air intake of a data center. <Background of Implementation> Data centers require vast areas of land and are often constructed in suburban areas away from urban centers. In these suburbs, agricultural burning may occur for land management, and dust generation due to volcanic eruptions is anticipated. As a result, dust may be generated and could potentially enter the facility through the data center's outdoor air intake. Such dust intrusion could adversely affect IT equipment, making it necessary to implement measures to prevent dust from entering the facility. For more details, please refer to the related link URL.

  • Other environmental analysis equipment
  • Other environmental equipment

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[Case Study] Monitoring Dust Leakage with a Dust Meter

Zero complaints from the region! Monitoring is possible even with resin piping!

Even if the duct material is made of resin, we will introduce a case where a dust monitor was installed to monitor leakage. <Challenges Before Implementation> 1) Due to inadequate management of the dust collector, dust leaked and complaints were received from nearby residents. 2) We wanted a sensor (dust monitor) that could detect even with resin piping. Therefore, we propose the dust monitor!! For more details, please refer to the related link URL.

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  • Other environmental analysis equipment
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[Case Study] Safety Measures in Thermal Spray Booths Using Dust Measurement Devices

Dust control measures for the thermal spray booth! What is the key to protecting the health of workers?

After performing thermal spraying in an unmanned booth, there is a need to determine whether personnel can enter based on the dust concentration. Here, we introduce a case where safety measures were implemented using a dust measurement device, the Air Dust Monitor. <Challenges Before Implementation> 1) The decision to allow entry was left to individual judgment, and there were concerns about health risks since entry was possible even during dust generation. 2) Entering the booth during film formation could lead to uneven thickness due to the incoming air, potentially resulting in quality defects. Therefore, we propose the Air Dust Monitor, which can monitor the dust conditions in the booth!! For more details, please refer to the related link URL.

  • Other measurement, recording and measuring instruments
  • Other environmental analysis equipment
  • Other environmental equipment

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[Case Study] Reducing the Risk of Dust Dispersion During Cargo Handling! Air Particle Monitor

Reduce the risk of scattering during loading and unloading!

【Challenges Before Implementation】 Complaints from neighboring factories While handling wood powder pellets with a clamshell from the ship to the receiving hopper, fine wood powder was being blown to neighboring factories due to the wind direction, resulting in complaints. 【Effects After Implementation】 Reduction of complaints! Additionally, improvement of the working environment! For more details, please refer to the related link URL.

  • Particle Counter
  • Other environmental analysis equipment
  • Other environmental equipment

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[Case Study] Dust Monitoring Using Light! Air Particle Monitor

Dust monitoring using light!

This is an example of dust monitoring in an unmanned room where dry grinding machines are being used. 【Challenges Faced】 - We want to detect dust caused by equipment abnormalities early. - We do not know when abnormalities will occur. - We want to be alerted even when we are in a different room during an abnormal situation. Solved with an air particle monitor and indicator light! For more details, please visit the related link URL.

  • Particle Counter
  • Other environmental analysis equipment
  • Other measurement, recording and measuring instruments

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