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Plating×蒲田工業 - List of Manufacturers, Suppliers, Companies and Products

Plating Product List

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Surface treatment: Dycron coating (wear resistance, heat resistance, adhesion)

Surface treatment: Dycron coating (wear resistance, heat resistance, adhesion)

Dykron coating (wear resistance, heat resistance, adhesion, erosion resistance, cavitation resistance, dimensional accuracy)

■Excellent Characteristics 1. Good Wear Resistance Dykron has a hardness of around Vickers hardness HV1000. 2. Strong Adhesion to the Base Material Using a unique mixed catalyst for Dykron coating that has strong adhesion to the material, we have enhanced the adhesion to the base material. As a result, it forms a coating with a high intermolecular bonding force with the base material. There is almost no visible cracking or peeling even when subjected to bending after treatment, which is impossible with ceramic or metal thermal spraying and hard chrome plating. However, it may be affected by repeated bending exceeding several dozen times. 3. Good Heat Resistance By diffusing non-metallic elements into the material and electrically depositing the coating layer, it exhibits excellent performance against heat shock from rapid heating and cooling, and the treated material maintains a hardness of HV800 even at temperatures of 400°C, so its performance is hardly reduced at high temperatures. *It also has properties that make it difficult to experience seizure. 4. High Dimensional Accuracy of the Surface Compared to hard chrome plating, there is less variation in film thickness due to ingenuity in jigs and other tools. Due to its high hardness, it depends on the condition of the surface preparation, but a mirror finish (a smooth surface like a mirror) is also possible. Post-processing such as polishing and grinding is also possible.

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Surface treatment: Dymol (slip resistance, release properties (non-stick), wear resistance)

Surface treatment: Dymol (slip resistance, release properties (non-stick), wear resistance)

Daimor coating (dimensional accuracy, corrosion resistance, slip properties, release properties (non-stickiness), stain resistance, wear resistance)

■Excellent Characteristics 1) Thin film treatment is possible without compromising the surface roughness or dimensional accuracy of the material. 2) Corrosion resistance, slip resistance, release properties, and dirt resistance are improved. 3) Wear resistance is significantly enhanced, contributing to a longer lifespan.

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[Case Study] Improving Mold Release Properties with Dymol!

[Case Study] Improving Mold Release Properties with Dymol!

Improving mold release properties with Dymol!

Due to the resin remaining in the mold for resin molding (170×400×40H), it has been causing burrs, so we have been manually peeling off the resin. We received a request to make it easier to peel off because this cleaning process is time-consuming. Points and Issues: - Hard chrome plating was used. It is exposed to a temperature of 180°C. - The cleaning involves blowing compressed air followed by washing with an acidic liquid.

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[Case Study] Wear Prevention Measures for Aluminum Sheaves and Guide Rolls with Dyneema

[Case Study] Wear Prevention Measures for Aluminum Sheaves and Guide Rolls with Dyneema

Wear prevention measures for aluminum sheaves (guide rolls) with Daikron.

We received your inquiry regarding the severe wear of the guide roll (sheave) for the carrier rope that guides the paper in the dry part of the paper machine at your paper manufacturing company. This wear causes the rope to frequently come off, disrupting production. Issues: 1. Since the carrier rope rotates alone, we would like to change the sheave from aluminum to iron or stainless steel to reduce wear, but the increased weight makes this change impossible. 2. We considered hard chrome plating, but it cannot be applied to aluminum substrates. (Direct electrolytic plating on aluminum is not possible, so a base plating must be applied first, which increases the risk of peeling when hard chrome plating is done on top.) 3. We want to maintain wear resistance even under high temperatures due to heat exposure. 4. Frequent replacements incur manufacturing and replacement costs.

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Surface treatment: Electroless nickel plating (wear resistance, dimensional accuracy, corrosion resistance)

Surface treatment: Electroless nickel plating (wear resistance, dimensional accuracy, corrosion resistance)

Electroless nickel plating (wear resistance, dimensional accuracy, corrosion resistance)

■Excellent Characteristics It is possible to form a film on complex shapes such as the inner surfaces of pipes and mold grooves. There is no occurrence of pinholes, and it excels in uniformity of plating thickness (thickness tolerance within ±10%). It has corrosion resistance against many chemicals, including acids, alkalis, and organic solvents. It can be processed at low cost for mass-produced parts.

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Electroless Nickel-Boron (high hardness, heat resistance, conductivity)【Surface Treatment】

Electroless Nickel-Boron (high hardness, heat resistance, conductivity)【Surface Treatment】

Non-electrolytic nickel-boron (high hardness, heat resistance, conductivity, compliant with food sanitation laws)

■Outstanding Features Compliant with the Food Sanitation Act and RpHS directive. Excellent heat resistance (melting point 1400℃) with proven performance at ambient temperatures of 650℃. Excellent conductivity (electrical resistance 5–10μΩ·cm). Shares characteristics with electroless nickel plating, providing good adhesion and uniform film thickness.

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Surface treatment: Hard chrome plating (high hardness, wear resistance, corrosion resistance)

Surface treatment: Hard chrome plating (high hardness, wear resistance, corrosion resistance)

Hard chrome plating treatment (high hardness, wear resistance, corrosion resistance)

■Outstanding Features Hv600-800 is a surface treatment with high hardness, excellent wear resistance, and corrosion resistance. It is widely used in industrial applications. By combining it with buff finishing, a beautiful metallic luster can be achieved.

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