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Sheet Metal Processing×西野精器製作所 - List of Manufacturers, Suppliers, Companies and Products

Sheet Metal Processing Product List

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Precision sheet metal processing of stainless spring material including tempering treatment.

Precision sheet metal processing of stainless spring material including tempering treatment.

Sheet metal processing of stainless spring materials, a method considering springback, achieving shortened delivery times with molds!

Here is a case study of precision sheet metal processing made from SUS304CSP-3/4H. <Processing Points> - Bending processing using a simple mold, considering springback - Surface treatment to prevent scratches - Tempering treatment done in-house Since we own an electric furnace in-house, we can respond with short lead times. Tempering treatment can change the bent angle and dimensions, but we conduct test processing and consider the amount of change to process the shape accordingly. This has eliminated the need for correction processes and contributed to shortening delivery times. <Overview> ■ Material: SUS304CSP-3/4H ■ Size: 40×25mm ■ Thickness: t0.6 ■ Precision: ±0.2 ■ Quantity: 200 ■ Delivery Time: 7 days *For more details, processing examples are posted on the site thin-sheet-metal-processing.com.

  • Processing Contract

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[Processing Example] Simultaneous finishing of taps and precision holes with a laser punch combination machine.

[Processing Example] Simultaneous finishing of taps and precision holes with a laser punch combination machine.

Shortening the delivery time is possible! Achieved by automatically completing tapping and precision hole processing without human intervention!

We would like to introduce a case of aluminum thin plate brackets delivered on the fifth day, totaling 200 pieces. At us, thin-plate sheet metal processing.com, in order to respond to short delivery times, all processing of 10 M3 taps, 6 M4 taps, and 10 φ3H9 holes was done using a laser punch combination machine. By automating the tapping and precision hole processing without manual intervention, we were able to shorten the delivery time. We have also made innovations in bending processing. The semi-circular protrusions of this product would bend together if bent directly. Therefore, we incorporated reliefs into the mold and bent the three points without them colliding, resulting in a clean finish without deformation. 【Overview】 ■ Material: A5052 ■ Size: 180×70×90mm ■ Plate thickness: t1.5 ■ Precision: ±0.1 ■ Quantity: 200 ■ Delivery time: 5 days *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Minimizing Warping and Distortion with Fiber Laser

[Processing Example] Minimizing Warping and Distortion with Fiber Laser

20 pieces completed in 7 days! This was achieved through simple mold manufacturing technology, along with material inventory and blank processes.

We would like to introduce a case of a product that includes a very narrow special U-bend at the bottom. Due to the presence of a stepped bend near the U-bend, which interferes with the positioning of both, it was necessary to divide the U-bend into multiple processes and shape it gradually. In such cases, predicting springback is difficult, and knowledge and experience are required to consider the shape of the mold. At thin sheet metal processing.com, we were able to complete 20 pieces in 7 days by designing and manufacturing a simple mold in-house. 【Overview】 ■ Material: C2680-1/2H ■ Size: 6×9×10mm ■ Thickness: t0.3 ■ Precision: ±0.1 ■ Quantity: 20 ■ Delivery time: 7 days *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Sheet Metal Processing × Cutting Processing for Die-less Processing and Shortened Delivery Time

[Processing Example] Sheet Metal Processing × Cutting Processing for Die-less Processing and Shortened Delivery Time

Accommodating various materials! We propose suitable processing based on factors such as delivery time and quantity.

This product is a distinctive offering unique to thin sheet metal processing.com. Here are three reasons why: The first reason is processing based solely on 3D data without drawings. We can process not only Solidworks, STEP, and IGES formats but also various other data formats, making it invaluable for customers who do not have time to create drawings. The second reason is our ability to work with a variety of materials. This product is made by bending SUS301-CSP-H material. Although it is a hard material, we have the know-how based on our track record to ensure it is done beautifully without cracking. The third reason is our combined processing of sheet metal and press processing (plastic processing) with cutting processing. For this product, there were some areas where the plate thickness needed to be crushed, but due to a 5-day delivery time, we did not have time to create a mold, so that part was produced using cutting processing. Depending on the situation regarding delivery times and quantities, we can also propose suitable processing methods. 【Overview】 ■Material: SUS301CSP-H ■Size: 30×60mm ■Thickness: t0.3 ■Precision: ±0.1 ■Quantity: 10 ■Delivery time: 5 days *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] M1.7 Small Diameter Bar Ring Tap Processing

[Processing Example] M1.7 Small Diameter Bar Ring Tap Processing

Satisfying a tolerance of ±0.2! We are using YAG laser welding for temporary fixation to minimize displacement after positioning!

Here is an example of a shield case made from 0.5mm thick SUS304. At first glance, it appears to have a tapered shape, but it is a welded structure made by combining two parts. Each part is bent and joined using spot welding, but there is a possibility of positional deviation occurring during welding. At thin sheet metal processing.com, we use YAG laser welding for temporary fixing to minimize the deviation after positioning, achieving a tolerance of ±0.2. 【Overview】 ■ Material: SUS304CP ■ Size: 40×30×40mm ■ Thickness: t0.5 ■ Precision: ±0.2 ■ Quantity: 160 ■ Delivery time: 14 days *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Precision sheet metal parts made from spring materials including heat treatment completed in 3 days.

[Processing Example] Precision sheet metal parts made from spring materials including heat treatment completed in 3 days.

Delivering products in a short lead time! By in-house manufacturing simplified models as needed, we achieve high-precision processing.

This is an example of a thin plate base made from stainless spring material. There are instructions for tempering treatment after bending processing, which is handled in-house. Although the order was for 100 pieces, we are able to deliver the products within a short lead time of 3 days by performing everything from blank processing to heat treatment in-house. Additionally, there are concerns about dimensional changes due to thermal effects during heat treatment, but we ensure that there is no variation in critical management dimensions by conducting repeated measurements with a new image measurement machine. In the case of R bending processing of thin plate spring materials like this, the spring back is significant, making it difficult to achieve the desired dimensions. However, at thinplate-bending.com, we regularly perform plastic processing of spring materials and achieve high-precision processing by internally producing simple molds as needed. 【Overview】 ■ Material: SUS304CSP-1/2H ■ Size: 15×45mm ■ Plate thickness: t0.3 ■ Precision: ±0.1 ■ Quantity: 100 ■ Delivery time: 3 days *For more details, please refer to the related links or feel free to contact us.

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Even with holes close to bending, processing can be done without deformation by adding slits!

Even with holes close to bending, processing can be done without deformation by adding slits!

No deformation of the hole with the slit proposal! This eliminates the need for post-processing of the hole, leading not only to shortened delivery times but also to cost reduction!

We would like to introduce a case study of precision sheet metal processing using SECC. At first glance, the shape appears simple, but due to its elongated form with a total length of 520mm relative to its width, it was prone to warping. <Points> - Bending processing of an elongated shape with a total length of 500mm relative to its width - An additional process to reduce warping before bending - Shape proposal to suppress deformation of holes near the bend There is a hole near the bend, and if bent as is, the material's plastic deformation affects the hole, causing it to deform as well. While there are cases where manual processing of the hole is done after bending, this time we have incorporated a relief slit to finish without deforming the hole. This also eliminated the need for secondary processing, allowing us to shorten the delivery time. 【Overview】 ■Material: SECC ■Size: 10×13×520mm ■Thickness: t2.0 ■Accuracy: ±0.1 ■Quantity: 200 ■Delivery time: 7 days *For more details, please visit the processing case studies on the website thin-sheet-metal-processing.com.

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[Processing Example] Riveting processing also ensures stability with torque guarantee.

[Processing Example] Riveting processing also ensures stability with torque guarantee.

Possessing 3D-CAD! With a system and equipment capable of handling various processing, we achieve quick responses.

Here is an example of a bracket manufactured using SPCC. This product was processed using only 3D data without any drawings. At thinplate-processing.com, we have 3D-CAD and can read most common formats such as "IGS" and "Parasolid." There was a specification for a bend with an inner radius of 0.5, but the manufacturer does not handle a standard type for an inner radius of 0.5. We are processing it using our in-house molds that we keep in stock. 【Overview】 ■ Material: SPCC ■ Size: 100×80mm ■ Thickness: t0.8 ■ Precision: ±0.1 ■ Quantity: 20 ■ Delivery time: 5 days *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Achieved 28 bends with a tolerance of ±0.15.

[Processing Example] Achieved 28 bends with a tolerance of ±0.15.

We manufacture dedicated jigs and process corner holes with a fiber laser after bending! We have many achievements.

Here is an example of a bus bar for automobiles made from A5052 with a thickness of 0.6mm. This precision sheet metal product has undergone bending processes 28 times in the longitudinal direction. Normally, performing 28 bends would accumulate dimensional errors, resulting in significant overall dimensional discrepancies, making the precision of each bend crucial. To address this, our company has developed a simple in-house mold to minimize the variation in angles caused by material warping during the bending process, thereby meeting the required tolerance of "±0.15" for the overall length. 【Overview】 ■ Material: A5052 ■ Size: 28×200×5.2mm ■ Thickness: t0.6 ■ Precision: ±0.1 ■ Quantity: 150 ■ Delivery time: 10 days *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Thin plate guide made from SUS304 with a thickness of 0.2mm.

[Processing Example] Thin plate guide made from SUS304 with a thickness of 0.2mm.

We are equipped with facilities and systems capable of handling difficult plastic processing and high-precision processing, accommodating bending accuracy of "±0.05"!

Here is an example of a thin plate guide made from SUS304 with a thickness of 0.2mm. The outer shape of the circle had a tolerance of "0, -0.03," but by processing with a fine fiber laser, we minimized deformation caused by thermal effects and achieved high precision. Additionally, for the drawing process, we internally manufactured the mold using a machining center and devised the work sequence, which allowed us to meet the overall flatness tolerance of "0.2" or less for the product. 【Overview】 ■ Material: SUS304 ■ Size: 25×25mm ■ Thickness: t0.2 ■ Precision: ±0.015 ■ Quantity: 10 ■ Delivery time: 14 days *For more details, please refer to the related links or feel free to contact us.

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Processing is possible even with a width of 0.2mm or less! High-precision fiber laser processing!

Processing is possible even with a width of 0.2mm or less! High-precision fiber laser processing!

Laser processing with a width of 0.14mm ultra-fine comb blade shape! With a fiber laser that has minimal heat impact, it can accommodate tolerances of ±0.02!

Here is a case study of precision sheet metal processing made from C5191-1/2H phosphor bronze. Extremely fine pins with a width of 0.14mm are arranged in a narrow pitch, and by processing them with a fiber laser that has minimal heat impact, we achieve high precision finishing. Additionally, there was a strict precision requirement of ±0.03 for the bending sections. It is generally said that bending phosphor bronze with a thickness of t0.1mm to a high precision of less than ±0.05 is very difficult, but our company has developed dedicated simple molds in-house to ensure accuracy. Depending on the shape, we can produce the molds and start processing in about two days, allowing for short lead times even for special shapes. 【Overview】 ■ Material: C5191-1/2H ■ Size: 2×32mm ■ Thickness: t0.1 ■ Precision: ±0.03 ■ Quantity: 50 ■ Lead Time: 10 days *For more details, please refer to the related links or feel free to contact us.

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Processing Case Collection - Thin Plate Sheet Metal Processing Edition [Featuring 30 Processing Cases!]

Processing Case Collection - Thin Plate Sheet Metal Processing Edition [Featuring 30 Processing Cases!]

We present a collection of case studies focused solely on "thin plate sheet metal processing"! We will introduce examples such as YAG laser welding with a thickness of 0.4 mm and laser stacking type drawing processing!

【Case Studies (Excerpt)】 ■Composite processing of press and cutting 　■ECU cover for automotive parts ■Drawing processing with flatness of 0.2 or less 　■Difficult drawing processing with overlapping R shapes ■C face and corner punching processing with simple die 　■90° twisting bending processing ■M1.7 small diameter bar ring tap 　■YAG laser welding with thickness of 0.4 【Nishino Seiki Manufacturing's Sheet Metal Processing】 ◎Cutting of copper and pure aluminum (high-reflective materials) using fiber laser processing machines ◎Laser processing and forming processing using laser punch composite processing machines ◎Quick delivery for various bending with a rich selection of in-house standard types ◎Shapes that cannot be processed with standard types are handled with simple dies manufactured in-house ◎Simple dies are completed in-house from design to production ◎Stocking a wide variety of materials such as aluminum and stainless steel to start processing immediately ◎Support for riveting and press-fitting ◎YAG laser welding from a sheet thickness of 0.1mm ◎Composite processing combining cutting and sheet metal processing *You can view the collection of case studies from the PDF download.

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Processing Case Collection - Thin Plate Sheet Metal Processing Edition Part 3 [Featuring 30 Processing Examples!]

Processing Case Collection - Thin Plate Sheet Metal Processing Edition Part 3 [Featuring 30 Processing Examples!]

The third volume of the "Thin Plate Sheet Metal Processing" case study collection! We will introduce examples of die-less processing using feed bending and examples of hemming bending processing for spring materials!

【Case Studies (Excerpt)】 ■Sending bends without molds & shortening delivery times ■Machining finishes for short bends ■Burring taps and YAG welding ■±0.03 high precision machining, deformation prevention ■Hemming bends with phosphor bronze spring material ■Reinforcement of bends with triangular ribs ■Bead drawing using laminated molds ■Laser welding of phosphor bronze t0.2 【Nishino Seiki Manufacturing's Sheet Metal Processing】 ◎ Cutting of copper and pure aluminum (high-reflective materials) using fiber laser cutting machines ◎ Laser processing and forming processing using laser punch combination processing machines ◎ Quick delivery for various bends with a wealth of in-house standard molds ◎ Shapes that cannot be processed with standard molds are handled with simple molds made in-house ◎ Simple molds are designed and manufactured entirely in-house ◎ A wide variety of materials such as aluminum and stainless steel are stocked to enable immediate processing ◎ Support for riveting and press-fitting ◎ YAG laser welding from a plate thickness of 0.1mm ◎ Combined processing that combines machining and sheet metal processing *You can view the collection of case studies from the PDF download.

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Estimate response within 6 hours! Delivery on the 5th day for simple-shaped sheet metal processing! [Immediate delivery]

Estimate response within 6 hours! Delivery on the 5th day for simple-shaped sheet metal processing! [Immediate delivery]

Start on the same day with a rich inventory of materials! We also offer expedited laser processing of copper plates! Leave the surface treatment to us.

With equipment and a system capable of handling a wide range of processing, we can deliver simple-shaped sheet metal within 5 days. We can accommodate thin sheets starting from a thickness of 0.1mm. The quantity ranges from about 1 to 200 pieces, targeting palm-sized products. We are also flexible in responding to urgent quotes, so please feel free to consult with us. 【Supported Sheet Thickness】 t0.1 to 3.2mm 【Express Processing Services】 ■ Fiber Laser Processing ■ Punch Laser Processing ■ Bending Processing ■ Welding ■ Riveting <After inspection, we will clean the products and deliver them in a pristine condition.> We stock a wide variety of materials so that we can start processing immediately. 【Available Materials (Partial List)】 ■ SUS304 ■ C10120/C1100 ■ C2680 ■ SPCC/SECC ■ A5052 ■ A1050, etc. *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Day 4 Shipment, Including Simple Mold Production for Ultra-Short Delivery Time

[Processing Example] Day 4 Shipment, Including Simple Mold Production for Ultra-Short Delivery Time

A short-term project that must be shipped on the 4th day! Processing example of a busbar made with C1020-1/2H.

This time, we would like to introduce a processing case of a busbar made from C1020-1/2H. There was only one week for delivery, and the request came from a distant location where express delivery would not arrive the next day. It was a short-term project that required shipping by the fourth day. Our company can produce simple molds in-house, allowing us to start processing the mold on the same day as the order at the earliest. On the second day, we conducted heat treatment, on the third day we made fine adjustments to the mold, and on the fourth day, we performed bending processing and were able to ship after inspection. [Case Overview] ■ Material: C1020-1/2H ■ Size: 210×118×60mm ■ Plate Thickness: t1.2 ■ Precision: ±0.1 ■ Quantity: 100 ■ Delivery Time: 7 days *For more details, please refer to the PDF document or feel free to contact us.

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