Thermal spraying equipment Product List and Ranking from 18 Manufacturers, Suppliers and Companies

Finding suitable thermal spraying from your concerns: shape restoration and thick coating.

For repairing wear and damage caused by friction and impact! There are various properties that can be added to the surfaces of machine parts.

When operating equipment such as industrial machine parts, wear and damage due to friction between metal components and impacts are inevitable. One effective method in such cases is repair through thermal spraying. Unlike welding, thermal spraying can use ceramics and cermets (composite materials made from a mixture of metals and ceramics) to form coatings, and it does not require specific base material properties, allowing for a wide range of applications. The properties that can be added to the surface of machine parts include high hardness, heat resistance, corrosion resistance, and impact resistance, among others. Additionally, for products that have experienced significant wear, thermal spraying can also be performed to restore dimensions (depending on the product shape and spraying materials). 【Examples】 ■ Crank flange outer diameter repair ■ Case inner diameter repair *For more details, please refer to the PDF document or feel free to contact us.

Company：大阪富士工業
Price：Other

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Automatic pipe thermal spray device

Consists of a pipe chuck, a rotary spray gun, and a pipe feeding device.

The pipe thermal spray device is an automatic machine that uniformly performs thermal spraying on the outside of pipes. It consists of a pipe chuck, a rotary thermal spray gun, and a pipe feeding device. CKC Co., Ltd. designs, manufactures, processes, assembles, and controls automatic machines, dedicated machines, and labor-saving machines. We manufacture and provide custom-made machines based on customer requests. CKC Co., Ltd. has established a quick and flexible system to respond to customer market needs, allowing us to accommodate short delivery times. We have a track record of approximately 1,000 items delivered and engage in the production of machines across a wide range of genres. For more details, please contact us or refer to our catalog.

Company：ＣＫＯ
Price：Other

Other processing machines
Other painting machines
Thermal spraying equipment

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Gas Thermal Spray Machine "Master Jet 3"

High-quality thermal spray coating formation is possible! The gun body has been lightweighted to 1.8 kg, and usability has been further improved.

The "Master Jet 3" is a versatile gas thermal spray machine that can spray various metals, ceramics, self-fusing metals, and low-k materials all with one unit. The compact and lightweight electronic control motor allows for precise feeding of the spray material at a wide range of speeds from ultra-low to high (0.07 to 7 m/min). Once the dial is set, it maintains the digital display speed accurately, resulting in the formation of high-quality thermal spray coatings. The gun body has been reduced in weight to 1.8 kg (previously 2.4 kg), further improving usability. 【Features】 - The compact and lightweight electronic control motor accurately feeds the spray material at a wide range of speeds from ultra-low to high. - Capable of forming high-quality thermal spray coatings. - The gun body has been lightweighted to 1.8 kg (previously 2.4 kg). - Further improvements in usability. - A version with a dead man device (safety device) is also available (optional). *You can download the English version of the catalog. *For more details, please refer to the PDF materials or feel free to contact us.

Company：ＳＮＭアジア
Price：Other

Special Processing Machinery
Thermal spraying equipment

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Low-temperature thermal spraying HVAF

We do not use industrial gases, so it is very low cost. The gas temperature can be selected between 450°C and 800°C.

【Device Overview】 This is a new thermal spraying device developed through joint research with Oshima National College of Maritime Technology and Oita National College of Technology, which resolves the issues of conventional HVAF (High Velocity Air Fuel) and lowers the gas temperature to a level comparable to traditional cold spray using inert gases. 【Features】 ○ The gas temperature can be selected between 450°C and 800°C. ○ The operating gas is combustion gas from kerosene and compressed air. Since nitrogen and helium are not used, significant reductions in operating costs are possible. ○ The operating pressure varies depending on the compressor and other equipment used. ○ It is capable of processing powders that are less than a few micrometers in size, which have poor fluidity and are prone to agglomeration. ○ The powder is fed axially. 【Operating Costs】 Approximately 1,500 yen per hour (when using a 37KW compressor).

Company：エスエスシー
Price：5 million yen-10 million yen

Other processing machines
Thermal spraying equipment

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Frame Thermal Spray Device 'MK61-FS'

It is possible to spray molybdenum from a soft bonding film to a very hard wear-resistant film!

The "MK61-FS" is a flame spray gun system that uses oxygen-acetylene fuel gas for creating coatings of steel, bronze, copper, and important molybdenum for build-up thermal spraying. With its lightweight and sturdy gun, it allows for the build-up and repair of damaged parts from small to medium-sized applications. Furthermore, it can spray molybdenum to create coatings ranging from soft bonding layers to very hard wear-resistant coatings, and in places where propane is not easily available, the MK61 gun system can also be used for anti-corrosion coatings. 【Features】 ■ Maximum distance of 50 meters from the cylinder to the gun ■ Wide range of wire diameters (1.5mm to 4.76mm) suitable for many applications and coating requirements ■ Variable wire speed control to achieve optimal coatings ■ Suitable for not only anti-corrosion wire but also parts of steel, copper, and bronze wire ■ Two-stage air cap allows for optimal settings for ignition and thermal spraying *For more details, please refer to the external link page or feel free to contact us.

Company：澤村溶射センター
Price：Other

Other semiconductor manufacturing equipment
Thermal spraying equipment

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Powder Frame Thermal Spray Device 'MK74 / MK74-PC'

Suitable for thermal spraying and fused coatings! Certain types of plastics can also be thermally sprayed, allowing for economical coating production.

The "MK74 / MK74-PC" is a frame spraying device that weighs only 1.85 kg, capable of thermal spraying a wide range of powders either by hand or mounted on a machine. With a special air cap that narrows the spraying pattern, it achieves a dense coating, providing very high deposition efficiency when spraying ceramics. Additionally, it can spray ceramic coatings just like self-fusing alloys and other metal powders, and with the optional mass flow control powder feeder (standard on MK74-PC), it allows for mass flow control of the carrier gas and stable powder supply. 【Features】 ■ High deposition efficiency ■ Capable of creating dense coatings ■ Quiet operation ■ Capable of spraying ceramics and metal materials ■ Easy to operate *For more details, please refer to the external link page or feel free to contact us.

Company：澤村溶射センター
Price：Other

Other semiconductor manufacturing equipment
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High-speed frame thermal spraying device 'Met-PCC (HVOF)'

Equipped with an Intel Dual Atom Processor! It excels in operability, integration, and communication.

The "Met-PCC (HVOF)" is a high-speed flame spraying device that can connect to gas-fueled HVOF guns from manufacturers other than Metarization. The interface operates on a Windows platform with a touchscreen featuring an Intel Dual Atom processor. For gas and liquid, all are controlled by mass flow rate for optimal coating continuity, allowing real-time monitoring of all spraying parameters. 【Features】 ■ Mass flow control = high repeatability ■ User-friendly intuitive operator interface ■ Inverter power supply = stability ■ Liquid fuel = thick and low-stress coatings ■ Compatible with various guns *For more details, please refer to the external link page or feel free to contact us.

Company：澤村溶射センター
Price：Other

Other semiconductor manufacturing equipment
Thermal spraying equipment

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[Data] Ibix Corporation Powder List

Introducing Ibic's powders, including colors and numbers, applications, preheating, and maximum temperatures!

This document introduces "Ibix's powder" along with its film thickness and material composition. It includes a list of items such as color and number, applications (concrete, metal, both), preheating, and maximum temperature (thermal spraying). Additionally, it features "PHC-AQUA" and "PHC-P" as "special powders." We encourage you to read it. 【Listed Items (Partial)】 ■ Powder ■ Color and Number ■ Applications (Concrete, Metal, Both) ■ Preheating ■ Maximum Temperature (Thermal Spraying) *For more details, please refer to the PDF document or feel free to contact us.

Company：澤村溶射センター
Price：Other

Other metal materials
Composite Materials
Other polymer materials
Thermal spraying equipment

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Mobile Frame Thermal Spray Device 'IBIX GLADIATOR PRO'

Mobile device for frame thermal spraying coatings! An effective technology to prevent corrosion and provide long-term protection.

The "IBIX GLADIATOR PRO" is a portable frame thermal spraying device that coats metal substrates, tanks, containers, steel structures, concrete floors, and other surfaces. It is an important solution for preventing corrosion in a variety of applications and is equipped with large wheels for easy transport over uneven terrain. Additionally, four different sizes of thermal spray guns are available, each with varying flow rates, and all can be exchanged. 【Features】 ■ Portable device with large wheels ■ Four sizes of thermal spray guns available ■ Rotary powder adjuster ■ Easy management of the thermal spraying process ■ Quick connection of color-coded hoses to the main unit *For more details, please refer to the PDF document or feel free to contact us.

Company：澤村溶射センター
Price：Other

Coating Agent
Other processing machines
Thermal spraying equipment

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Frame thermal spraying device 'IBIX SPARTACUS'

A suitable thermal spray coating device for pipe contractors! A compact device with high performance.

The "IBIX SPARTACUS" is a frame spraying device suitable for powder applications that coat pipeline components in the oil and gas sector. It is ideal for pipe contractors, featuring a compact design with high performance and versatility. Additionally, the main unit allows for direct control of the powder quantity, and color-coded hoses can be quickly connected to the machine body. 【Features】 ■ Portable device with large wheels ■ Four spray guns available, each with different flow rates, all interchangeable ■ Suitable for powder applications that coat pipeline components in the oil and gas sector ■ Direct control of powder quantity from the main unit ■ Quick connection of color-coded hoses to the machine body *For more details, please refer to the PDF materials or feel free to contact us.

Company：澤村溶射センター
Price：Other

Coating Agent
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Thermal spraying equipment

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Frame thermal spraying device 'IBIX SPARTACUS (semi-automatic)'

Semi-automatic type! Automatic adjustment of air flow to start the frame is possible.

The "IBIX SPARTACUS (Semi-Automatic)" is a frame thermal spraying device that switches frames by pressing a button. It is a semi-automatic type that allows for automatic adjustment of air flow to start the frame and automatic adjustment of gas flow. It features improved safety and quick frame settings, resulting in a more stable frame. 【Features】 ■ Frame switches by pressing a button ■ Automatic adjustment of air flow to start the frame ■ Automatic adjustment of air flow to operate the frame ■ Automatic adjustment of gas flow ■ Improved safety *For more details, please refer to the PDF document or feel free to contact us.

Company：澤村溶射センター
Price：Other

Coating Agent
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Thermal spraying equipment

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Thermal Spray Liner "IBIX Twin Lance"

Sturdy steel structure! The stored coating program can be retrieved immediately.

The "IBIX Twin Lance" is a thermal spray liner designed to apply a special grade of thermoplastic coating material to fire extinguisher cylinders that have been preheated using an electrostatic powder supply device. It features a robust steel structure with a continuous conveyor for transporting cylinders, and includes various processes such as loading, preheating, powder spraying, re-melting/post-heat treatment (optional), cooling, and unloading. Additionally, numerous process settings can be programmed via PLC. Please feel free to contact us for inquiries. 【Features】 ■ Preheating: Heaters controlled separately Managed by a special gas-air mixing control panel ■ PLC: Numerous process settings can be programmed via PLC Stored coating programs can be retrieved immediately *For more details, please refer to the PDF document or feel free to contact us.

Company：澤村溶射センター
Price：Other

Other surface treatment equipment
Thermal spraying equipment

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Sugino Industrial Co., Ltd. Company Profile

Passing on craftsmanship to a more distant future! Aiming to be a supporting company for Japan's manufacturing industry.

Since our establishment in 1969, we have started with the manufacturing of industrial machine parts, progressed to the production of various specialized machines, and introduced the thermal spraying process from Oerlikon Metco as part of our unique technology. By engaging in the manufacturing and repair regeneration of machine parts, from build-up coating to finishing processes, we have received the support of many customers. Recently, we have been responding to urgent, one-off parts by taking them from design to manufacturing, utilizing metal thermal spraying machines and plasma devices for quick repairs. Moving forward, we aim to contribute to the local industry and pass on Japan's manufacturing technology to the future for a longer time. We appreciate your continued support. 【Business Activities】 ■ Repair of machine parts and manufacturing of various machine parts, welding sheet metal, and production of specialized machinery. *For more details, please refer to the PDF document or feel free to contact us.

Company：杉野工業
Price：Other

Contract manufacturing
Thermal spraying equipment

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Repair and surface modification by thermal spraying.

Thermal spraying is a surface modification technology that does not cause thermal effects on the substrate, resulting in no deformation or distortion!

Sugino Industrial Co., Ltd. conducts repair and surface modification through thermal spraying. Using various thermal spraying equipment and materials, we provide thermal spray coatings tailored to our customers' needs. Furthermore, by consistently performing processes from thermal spraying to machining and finishing, we are able to offer repairs with "short delivery times" and "low costs." Please feel free to contact us when you need our services. 【Types】 ■ Powder flame spraying ■ Wire flame spraying ■ Atmospheric plasma spraying *For more details, please refer to the PDF materials or feel free to contact us.

Company：杉野工業
Price：Other

Calibration and repair
Thermal spraying equipment

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Presentation of Case Studies: Thermal Spray Coated Products

We are currently offering a collection of processing case studies for automotive, construction machinery, and industrial equipment parts!

We have developed our own thermal spraying equipment, contributing to improved production efficiency, shortened delivery times, and cost reduction. In prototyping, we can flexibly respond to our customers' requests. We will propose the optimal thermal spraying process based on the desired functions, materials, applications, and usage environments. Additionally, we are actively engaged in thermal spraying, including development, and can flexibly handle high-difficulty thermal spraying, such as the development of thermal spray powders, thermal spray equipment, thermal spray jigs, and special masking, as needed.

Company：プラズマ技研工業本社・埼玉工場
Price：Other

Processing Contract
Thermal spraying equipment

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Arc-type thermal spray machine

The thermal spray material is sufficiently melted at high temperatures, resulting in high adhesion to the substrate.

We would like to introduce the thermal spraying machine, the "Arc Spray Machine." It is a type of electric thermal spraying that generates an arc discharge (electric spark) between two metal wires, using the discharge energy to melt the wires. The wires are fed in accordance with the melting speed, and the molten metal is atomized by compressed air and continuously sprayed onto the substrate to form a film. Compared to the flame spraying method, it has a higher spraying capacity (amount of film formed per hour), and since the spraying material is sufficiently melted at high temperatures, it has a high adhesion to the substrate. Additionally, it is possible to use separate materials that are electrically conductive. 【Features】 ■ Higher spraying capacity compared to the flame spraying method ■ Spraying material is sufficiently melted at high temperatures ■ High adhesion to the substrate ■ Ability to use separate materials that are electrically conductive *For more details, please refer to the PDF document or feel free to contact us.

Company：東洋ブラスト工業所本社
Price：Other

Other machine elements
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Arc spraying device

It is a twin wire arc spraying device manufactured by Thermion in the United States.

The twin wire arc spraying equipment from Sarmion is used worldwide to apply long-lasting and cost-effective coatings for rust prevention, wear resistance, repair, regeneration, and anti-slip purposes.

Company：サステナブルソリューションズ
Price：1 million yen-5 million yen

Welding Machine
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HVAF thermal spray equipment

Uniquecoat Technologies is a manufacturer of HVAF thermal spray systems located in Virginia, USA.

The company is focusing on the development of thermal processes to enhance the performance of coatings and improve coating efficiency. Currently, Uniquecoat Technologies has become the largest supplier as an HVAF (High Velocity Air Fuel) process developer and HVAF equipment manufacturer.

Company：サステナブルソリューションズ
Price：10 million yen-50 million yen

Welding Machine
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Arc spraying device 'Model 8835MHU'

Adoption of a DC motor for pull-type guns.

Arc spraying is a method that involves passing direct current through two wires to create an arc discharge that melts the material, which is then atomized using air or another gas and deposited onto the substrate. Compared to other spraying methods, it is an overwhelmingly efficient, inexpensive, and simple technique.

Company：ユテクジャパン
Price：Other

Welding Machine
Thermal spraying equipment

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[Research Material] Global Market for Plasma Spray Equipment

World Market for Plasma Spray Equipment: Ceramic Materials, Metal & Alloy Materials, Aerospace, Industrial Gas Turbines, Automotive, Others

This research report (Global Plasma Spray Equipment Market) investigates and analyzes the current status and outlook for the global plasma spray equipment market over the next five years. It includes information on the overview of the global plasma spray equipment market, trends of major companies (sales, selling prices, market share), market size by segment, market size by major regions, and distribution channel analysis. The segments by type in the plasma spray equipment market focus on ceramic materials and metal & alloy materials, while the segments by application cover aerospace, industrial gas turbines, automotive, and others. The regional segments calculate the market size of plasma spray equipment divided into North America, the United States, Europe, Asia-Pacific, Japan, China, India, South Korea, Southeast Asia, South America, the Middle East, and Africa. It also includes the market share of major companies in the plasma spray equipment sector, product and business overviews, and sales performance.

Company：マーケットリサーチセンター
Price：Other

Other services
Thermal spraying equipment

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Explanation of thermal spraying terminology

This is an explanation of thermal spraying terminology.

Alumina (aluminum oxide) is an oxide of aluminum. Abradable spraying is a thermal spraying process conducted to obtain a coating with a property that allows it to be easily abraded. An example of application includes spraying onto the inner wall of a case relative to turbine rotor blades to optimize the gap between the rotor blades and the case. Abrasive wear is a form of wear primarily caused by the cutting action of hard particles interposed between the uneven surfaces or gaps of contact surfaces. Electric arc spraying is a thermal spraying method that generates an arc between two linear metal spraying materials, and the metal droplets produced by the heat are atomized and accelerated by a jet of compressed air to form a coating on the substrate. Yttria (yttrium oxide) is an oxide of yttrium. *For more details, please download the PDF or contact us.*

Company：日本コーティング工業本社、大阪営業所、東京営業所、関西工場、東京工場
Price：Other

Coating Agent
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Thermal spraying equipment Product List and Ranking from 18 Manufacturers, Suppliers and Companies | IPROS GMS

Thermal spraying equipment Manufacturer, Suppliers and Company Rankings

Thermal spraying equipment Product ranking