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Injection molded microchip

Injection molded microchip

Low cost, high precision! Introduction of resin microchips produced by injection molding.

Richelle's "Injection Molding Microchip" utilizes a substrate that has been etched on a silicon wafer as a mold stamper. By faithfully reproducing the unevenness of the silicon mold with advanced mold technology and using our original material with excellent transferability, we achieve high-precision molding. Additionally, by producing through injection molding, we enable mass production of chips and significant cost reductions. We accept custom production of injection-molded microchips tailored to your needs, in addition to our standard chips with five commonly requested flow patterns. 【Features】 ■ Significant cost reduction through advanced mold and molding technology ・High precision / mass production / low cost ■ Faithful transfer of uneven shapes with a height of 1.0μm ・Transferability / transparency / heat resistance ■ Realization of multi-layered three-dimensional flow paths through bonding technology *For more details, please refer to the catalog or feel free to contact us.

  • Resin mold

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Resin-made microchip "Joining Technology"

Resin-made microchip "Joining Technology"

Our unique bonding technology has made it possible to achieve multilayer 3D flow paths!

The features of our injection molding materials include the ability to bond multiple structures to create excellent bonded structures and micro parts. The bonding surfaces are pressure-resistant, preventing liquid leakage and seepage, which allows for the creation of superior microstructures and micro parts. Channels can be produced with widths and depths ranging from approximately 1 to 200 μm, but they are particularly effective for three-dimensional channels around 1 to 50 μm. 【Features】 ■ Realization of multilayer three-dimensional channels ■ No adhesive required ■ High adhesion bonding ■ Can be manufactured from 1 μm wide channels ■ Patent Pat.No.4000401 <Bonded Structures> *For more details, please refer to the catalog or feel free to contact us.

  • Resin mold

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Ultra-fine processing and mass production using resin injection molding.

Ultra-fine processing and mass production using resin injection molding.

Through microfabrication using injection molding, we have achieved mass production of resin-based microchips and devices, significantly reducing costs with advanced mold and molding technologies.

Our injection molding materials are resin compositions made from polypropylene-based resins and elastomers. The main feature is their excellent precision transferability, allowing for faithful reproduction of surface patterns with a stamper ranging from 0.3 to 100 μm. As a mold stamper, we use substrates that have been etched on silicon wafers, achieving high-precision mass production of flow path molded products by accurately reproducing the unevenness of silicon molds. As a material characteristic, it is possible to join multiple structures without the use of adhesives, enabling the creation of bonded structures and micro components. 《Examples of Resin Microchip Production》 - Well chips - Microfluidic chips - Micro-layer fluid chips - Micro-pillar chips *Please download the PDF to view the technical introduction and production examples.

  • others

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"Contract manufacturing service for resin microchips" *Materials with case studies available.

"Contract manufacturing service for resin microchips" *Materials with case studies available.

Starting with medical devices, for various tests. Mass production is possible with injection molding in channels of uniform depth!

Our company offers a contract manufacturing service for resin-based microchips that are active in fields such as biosciences. We use original resin materials made from polypropylene-based and elastomer-based resins, allowing for micro-order processing from 0.3 to 100 μm. Furthermore, we achieve uniform depth in the flow channels. Our service supports mass production through injection molding, enabling low-cost production. 【Flow of Contract Manufacturing Service (Example)】 1. Customer Inquiry 2. Technical Explanation and Specification Meeting 3. Prototype Cost Estimate 4. Prototype Production and Modifications 5. Mass Production Meeting 6. Mass Production 【ISO13485, Medical Device Manufacturing Certification】 We ensure strict quality control at our factory equipped with a clean room (Class 10,000). *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Contract manufacturing

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[Exhibition Participation] Contract Processing of Medical Device Parts (ISO 13485 Certified)

[Exhibition Participation] Contract Processing of Medical Device Parts (ISO 13485 Certified)

Equipped with a clean room (Class 10,000)! We provide comprehensive development, prototyping, and contract manufacturing of pharmaceutical and healthcare products (ISO 13485 certified).

Our company offers contract manufacturing services for pharmaceutical components, including a "contract manufacturing service for resin microchips" that is active in the bioscience field. For "resin microchips," we use original resin materials made from polypropylene-based and elastomer-based resins, allowing for micro-order processing from 0.3 to 100 μm. Furthermore, we achieve channels with uniform depths. We support mass production through injection molding, enabling low-cost production. Additionally, we welcome inquiries for small quantities, such as development prototypes. *For more details, please refer to the materials. Feel free to contact us. We will be exhibiting at a trade show held at Big Sight in June. We invite you to take this opportunity to experience our technology. The 36th Monozukuri World [Tokyo] Healthcare and Medical Device Development Exhibition Dates: June 19 (Wed) to June 21 (Fri), 2024 Venue: Tokyo Big Sight

  • Contract manufacturing

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Standard microfluidic chip

Standard microfluidic chip

In addition to the microchips with fine processing of the five flow patterns that are particularly in demand, we have prepared kits and accessories.

The "Standard Microfluidic Chip" is a microchip that has been finely processed to be suitable for lab-on-a-chip applications. It features micron-level channels and holes that are finely processed on a microchip measuring a few centimeters square. The lab-on-a-chip technology, which conducts various chemical reactions and analyses using these microchannels and microarrays, has the advantage of requiring only small amounts of samples and reagents, enabling experiments and analyses to be performed in a short time. This has led to increasing attention on applications such as microTAS (micro total analysis systems). To allow you to try out such finely processed microchips, we have prepared kits and accessories in addition to the five requested channel pattern chips. Please experience the smooth, non-smearing channels made possible by our unique manufacturing method, which could not be achieved with conventional lithography-based chips.

  • Testing Equipment and Devices

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Microresico "Microchannel Chip"

Microresico "Microchannel Chip"

Uniformly hydrophilize the microchannel!

The "microfluidic chip" can achieve long-term hydrophilization of the entire flow channel without affecting the bonding surface by performing hydrophilization treatment while in a bonded state. Additionally, experimental results from liquid delivery tests have confirmed that there are no issues with long-term hydrophilization of the microchannel or with changes over time. [Features] ■ Surface treatment coating by gas-phase processing ■ Long-term hydrophilization of microfluidic chips *For more details, please refer to the PDF document or feel free to contact us.

  • Testing Equipment and Devices

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COP resin chips

COP resin chips

Enabling "adhesive-free bonding" with COP, a difficult-to-bond plastic!

COP resin chips achieve a seamless and tight bond between molded products through high-adhesion joining, resulting in a clean flow path without any leakage. 【Features】 ■ Bonding without compromising flow path shape ■ Consistent support from molded product manufacturing to joining ■ Support from prototyping to mass production. *For more details, please refer to the PDF document or feel free to contact us.

  • Testing Equipment and Devices

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