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Tray×サトウパック - List of Manufacturers, Suppliers, Companies and Products

Tray Product List

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Vacuum-formed parts tray

Vacuum-formed parts tray

Select materials according to the required specifications from various materials! You can change the functions of the tray.

At Sato Pack, we are capable of vacuum forming "component trays." To protect components during transportation between factories, such as electronic and automotive parts, we propose and design solutions that securely hold the components in place. By selecting materials according to the characteristics and requirements of the target components, we customize trays with high functionality. 【Features】 ■ Customizable trays with high functionality ■ Material selection based on specifications allows for changes in tray functionality ■ Different specifications of trays can be created by varying thickness ■ Molding with different materials using the same mold is also possible ■ Vacuum tray dividers tailored to the shape of the components ensure secure fixation and retention *For more details, please refer to the PDF document or feel free to contact us.

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Vacuum-formed tray with lid

Vacuum-formed tray with lid

A tray like a carry case is also possible! With the fitting of the uneven surfaces, the lid can be secured tightly!

At Sato Pack, we offer vacuum forming for "lidded trays." Trays similar to carry cases are also possible. Additionally, with a fitting of uneven surfaces, the lid can be secured tightly. By selecting materials according to the characteristics and requirements of the target parts, we customize trays with high functionality. Please feel free to contact us when placing an order. 【Features】 ■ Customizable trays with high functionality ■ Ability to change tray functions by selecting materials according to specifications ■ Different specifications of trays can be created by varying thickness ■ Forming with different materials using the same mold is also possible ■ Securely fix and hold parts with vacuum tray dividers tailored to the shape of the parts *For more details, please refer to the PDF materials or feel free to contact us.

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Vacuum Forming Large Thick Trays

Vacuum Forming Large Thick Trays

Molds can be made at a low cost! The delivery time for molds can also be handled in a shorter period compared to injection molding!

Vacuum forming is particularly good for large trays with thicknesses up to 6.0t. Compared to injection molding, molds can be made at a lower cost, providing cost advantages. Additionally, the delivery time for molds can be shorter than that of injection molding. Please feel free to contact us when you need assistance. 【Product Examples】 ■ Kaidac 3.0t ■ Thick trays PPN 3.0t *For more details, please refer to the PDF materials or feel free to contact us.

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Flow of custom tray production using vacuum forming

Flow of custom tray production using vacuum forming

Check the size of the tray, whether stacking is necessary or not, etc.! Designed to be a highly convenient tray.

Here is the flow of custom tray production. Based on the actual products and drawings to be housed in the tray, we design the tray. During the design process, we confirm the details of the tray's usage conditions. We create a prototype (one piece) to check the fit between the tray and the product. After that, we proceed to make the production mold and create the cutting die. 【Details to Confirm Regarding Usage Conditions】 ■ Size of the tray (handheld size? Is there a container for the tray?) ■ Number of tray masses (the production lot of the products to be housed in the tray, a manageable number within the process...) ■ Thickness (considering necessary strength, fit requirements, and costs) ■ Orientation of the products in the tray, including the accommodation of set parts ■ Need for stacking *For more details, please refer to the PDF document or feel free to contact us.

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Functional trays made of composite materials using vacuum forming.

Functional trays made of composite materials using vacuum forming.

Vacuum forming of composite materials such as foam resin sheets, resin sheets + non-woven fabric, and resin sheets + foam resin, etc.!

We can also propose higher-function trays equipped with scratch prevention and wobble prevention features. Vacuum forming of composite materials such as foam resin sheets, resin sheets + non-woven fabric, and resin sheets + foam resin. For example, by adding a non-woven fabric layer to PET resin, which has good moldability, we can enhance scratch prevention effects. 【Product Examples】 ■ Vacuum-formed trays made of foam PP sheets - Trays with cushioning and scratch prevention functions ■ Composite material trays of non-woven fabric + PET - Adding a non-woven fabric layer to PET resin, which has good moldability, enhances scratch prevention effects ■ Foam polyethylene trays - Trays for preventing scratches on precision parts *For more details, please refer to the PDF materials or feel free to contact us.

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Vacuum-formed automated trays (for automatic machines/automation trays)

Vacuum-formed automated trays (for automatic machines/automation trays)

Increased automation! We are receiving many inquiries about high-precision automation trays.

In recent years, in order to reform work styles and achieve cost advantages over competitors, there has been an increasing movement towards automation in the manufacturing process, utilizing various assembly robots and industrial robots. With the rise of automation, we have received many inquiries about high-precision automation trays used by industrial robots when picking up parts. By engaging with customers from various fields in the development of automation trays, our company has been able to acquire a wealth of know-how. *For more details, please refer to the PDF materials or feel free to contact us.

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Basic flow of the startup for automated vacuum forming trays.

Basic flow of the startup for automated vacuum forming trays.

We will conduct detailed meetings with our clients! We will create an automated tray that meets the specified requirements.

Here is an introduction to the basic flow of launching an automated tray. We will conduct a meeting to discuss the requirements for the automated tray specifications, such as static prevention and conductivity levels, and create drawings. Once the 2D and 3D data of the completed drawings are prepared, we will have the customer review and approve the drawings. We will conduct a prototype of only one section of the tray to confirm the shape and fit of the components, and then proceed to mass production. 【Flow】 ■1. Meeting on automated tray specifications ■2. Drawing creation ■3. Drawing approval ■4. Prototype production ■5. Start of mass production ■6. Production and delivery of mass-produced items *For more details, please refer to the PDF document or feel free to contact us.

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