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IMP block for those in need of materials for cutting processing, blocks, and sheets.

IMP block for those in need of materials for cutting processing, blocks, and sheets.

I want to perform cutting processing with materials intended for mass production! A cutting processing material with no voids, available in small lots, at low cost, and with short delivery times, as specified by the customer: [IMP Block].

1) I want cutting materials at a low price. 2) I want a small size. 3) A few pieces will be enough. 4) I am in a hurry. 5) I want a block made of special material. Please try our "IMP Block" to meet these customer needs. The "IMP Block" was made possible by our injection compression technology. Its features include: 1) Available in small quantities, with short delivery times and low prices. 2) Compatible with plastic materials not available on the market. 3) The blocks are high-density, with minimal degradation in strength. 4) Safe for machining as they are not made through layered molding. 5) Can accommodate fiber-filled materials that are difficult to produce through extrusion. 6) Internal defects in the blocks are inspected non-destructively using X-ray CT before delivery.

  • Company：PLAMO
  • Price：Other
  • Prototype Services
  • plastic
  • Other machine elements

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Usage method for cutting resin IMP blocks.

Usage method for cutting resin IMP blocks.

Points to note when machining block materials, annealing methods, etc.

The 【IMP block】 is often used in machining, and special care is required for thin-walled or deep machining cuts. Our blocks are manufactured through injection compression, resulting in a higher density than those made by extrusion, but they have different characteristics regarding machinability compared to extruded materials. Basic points about machinability are posted on our website. *Please refer to the link below for precautions when cutting blocks (PLAMO website): https://www.plamo-k.com/service/material/cutting/

  • Company：PLAMO
  • Price：Other
  • plastic

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Resin block molding: Corresponding sizes and ordering information.

Resin block molding: Corresponding sizes and ordering information.

The "IMP block" is a prototype process that involves forming pelletized thermoplastic resin into block-shaped products through injection molding.

【Mold Size Available】 1: 70mm × 70mm × 30mm t 2: 205mm × 100mm × 4–55mm t (thickness can be adjusted) 3: 150mm × 150mm × 5–40mm t (thickness can be adjusted) We also accept block manufacturing from customer original molds, so please consult with us. 【Before Ordering IMP Blocks】 Block molding is accepted as a prototype, so the estimate will be based on the labor hours. We will explain the quality and risks of block moldability before your request, so please consider this with understanding. Depending on the material, we may cut to relieve stress caused by post-shrinkage, so please provide the minimum necessary block size (if you provide the product size, we will suggest the optimal mold size). *If you insist on obtaining a large size for multiple parts through machining, it may result in an inability to obtain good products. ● Annealing will be untreated, but can be accepted separately. ● Machining from the prototyped blocks can also be handled by our partner companies. ● For information on the machinability of 【IMP Blocks】, please refer to the link below and the precautions for block machining (PLAMO website).

  • Company：PLAMO
  • Price：Other
  • plastic

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Introducing examples of materials and achievements in resin block molding.

Introducing examples of materials and achievements in resin block molding.

From pellet material to blocks! Compatible with general catalog grades, heat dissipation grades, and filler-reinforced grades. Special grades can also be provided based on supplied materials.

Injection molding in block and plate shapes using proprietary technology. It is possible to accommodate even special grades that are not distributed as extruded materials. 【Material Examples】 PA6, PA66, MXD6-GF, PA6-GF, PA66-CF, A6T, PA12, PA46, PC/ABS, PC/PBT, PC-GF, PC diffusion, PC colored products, PC high heat, PP talc, PP-GF, ABS-GF, PEEK, PAEK-GF, POM, POM-PE, POM-GF, PPS, PPS-CF, PPS-PTFE, PPS-GF, PPE, PPE-GF, PPO, PPO-GF, PPA-GF, PBT, PBT-GF, PS, PVDF, AES, ASA, COP, PLA ● The difficulty of molding varies depending on the plate thickness and required minimum dimensions. Please contact us for details.

  • Company：PLAMO
  • Price：Other
  • plastic

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[Gift Project] Please take a look at the IMP block, touch it, and give it a try.

[Gift Project] Please take a look at the IMP block, touch it, and give it a try.

Our original "IMP Block" is a resin block manufactured through injection compression molding! It has a higher density and superior strength compared to conventional extrusion molding.

We will regularly hold a 【gift campaign】 for everyone to experience. The IMP block we have prepared this time is made of the following material: POM (Polyacetal) Duracon (R) M90-44. *Note: Duracon (R) is a registered trademark owned by Polyplastics Co., Ltd. in Japan and other countries.* Block size: 150mm × 150mm × 25mm. Limited to 30 pieces, and it will end as soon as they are gone. One piece per company (one person). *We would appreciate it if you could share your impressions after use.* 【IMP Block】 We manufacture and sell blocks made from resin materials for machining using our voidless molding technology, the IMP method. Features include: - Short delivery times - Small lot sizes - Low prices - Compatibility with a variety of materials - Of course, provided voidless The IMP method is a type of compression molding, and unlike conventional molding or extrusion, it is formed under very high pressure, resulting in a high density material that minimizes concerns about fine processing and strength reduction.

  • Company：PLAMO
  • Price：Other
  • plastic

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[Limited to 30 people] "IMP Block" giveaway campaign is underway!

[Limited to 30 people] "IMP Block" giveaway campaign is underway!

Attention those troubled by voids (cavities) in resin molded products! The "IMP Block" is a resin material block for machining that has no voids and no laminated interfaces!

We will regularly hold a 【gift campaign】 for everyone to experience. The IMP blocks we have prepared this time are made of: Material: POM (Polyacetal) Duracon® M90-44 *Duracon® is a registered trademark owned by Polyplastics Co., Ltd. in Japan and other countries.* Block size: 150mm × 150mm × 25mm Limited to 30 pieces, and will end as soon as they are gone. One piece per company (one person). *We would appreciate your feedback after use.* 【IMP Block】 We manufacture and sell blocks made from resin materials for machining using our voidless molding technology, the IMP method. Features include: - Short delivery times - Small lot sizes - Low prices - Compatibility with a variety of materials - Of course, provided voidless The IMP method is a type of compression molding, and unlike regular molding or extrusion, it is formed under very high pressure, resulting in a high density material that minimizes concerns about fine processing and strength reduction.

  • Company：PLAMO
  • Price：Other
  • plastic

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[New Model] Resin Block Material for Cutting Processing 'IMP Block'

[New Model] Resin Block Material for Cutting Processing 'IMP Block'

A new type of IMP block measuring 70mm × 5 to 70mm has been added. It is possible to create stable products by machining from smaller-sized blocks.

A new model has joined our IMP block lineup. 【What is the IMP Block?】 The IMP block is a cutting material that has emerged from the advantages of void control in our IMP method, and it is widely used. Leveraging the benefits of injection molding, we provide resin blocks with short lead times, small lots, and at low prices. 【Advantages of the New Model】 1. Stable production of small-sized products (not limited to IMP blocks, cutting materials can produce stable products by obtaining one product per block due to their characteristics). 2. Reduction in total costs by decreasing the weight of material removed during cutting. 3. Smaller size reduces stress during cooling, which is advantageous for preventing deformation. Our specialized website for the popular "IMP Block" has been completed. It contains various information we have accumulated so far and focuses solely on cutting materials. IMP Block dedicated URL: https://www.imp-block.com/ A link is provided below. We would appreciate it if you could take a look.

  • Company：PLAMO
  • Price：Other
  • Mold Design

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