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A new wire cutting technology that enables mass production!

A new wire cutting technology that enables mass production!

Wire cutting is a machine tool that is positioned at the opposite end of "fast" and has been considered unsuitable for mass production. We will overturn such common sense!

Wire cutting machines, including those using electrical discharge machining, have been considered unsuitable for mass production due to the time-consuming processing and high running costs. As a result, in cases of mass production, there have been instances where designs are considered in shapes that do not require wire cutting from the design stage. What we have focused on is "how to cut faster" while maintaining the characteristics of the wire. One of the features of wire processing is that the wire diameter is Φ0.2 to φ0.25, which enables various shape processing. Our machines also adopt Φ0.2, allowing them to accommodate all kinds of shape processing. The wire is made of high-toughness molybdenum steel, achieving processing speeds 2 to 5 times faster than conventional wire cutting machines. We are also working on reducing running costs. The wire is wound around a drum with a length of 200m. By using the 200m wire in both forward and reverse directions repeatedly, we have achieved significant reductions in wire costs. Even when combined with other consumables, we have achieved a 60% reduction!

  • Electric discharge machine

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Wire cutting! [On-site improvement! Reduction of processing time! The biggest feature is "speed."]

Wire cutting! [On-site improvement! Reduction of processing time! The biggest feature is "speed."]

The introduction of molybdenum wire cutting has significantly reduced processing time!

Molybdenum wire cutting is characterized by its "speed." What I would like to introduce this time is a product example. When cutting a stainless steel pipe with an outer diameter of φ38 and an inner diameter of φ36, 1. [Company A: 5 minutes 11 seconds] 2. [Company B: 9 minutes 50 seconds] These were the processing times. When processed with our CNC wire EDM precision contouring machine, 3. [Tainatec: 2 minutes 3 seconds]. Shortening processing time directly leads to improvements on-site! Since it leads to significant improvements in work efficiency and running costs, please feel free to contact us. *We can also introduce other product examples.

  • Electric discharge machine

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Wire cut [Running cost estimation]

Wire cut [Running cost estimation]

Comparison of running costs between brass wire and molybdenum wire.

Wire cutting machines have high running costs among machine tools. In particular, the cost associated with the wire is expensive. This is due to the structure that requires the use of new brass wire to maintain precision, which inevitably leads to higher costs. According to our company's research, the costs incurred after operating for 100 hours include: - Wire - Ion exchange resin - Filters and exceed 50,000 yen. The molybdenum wire cutting machine developed and sold by our company incurs less than 20,000 yen for 100 hours of operation due to reasons such as: - Repeated use of the wire - No need for ion exchange resin When comparing brass wire and molybdenum wire, the running costs are reduced by 60%.

  • Electric discharge machine

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Molybdenum wire cutting! The biggest feature is "speed"!

Molybdenum wire cutting! The biggest feature is "speed"!

Among wire cutting methods, the machine that pursues speed even more is molybdenum wire cutting! It can achieve ultra-high-speed processing!

The equipment we sell is a wire cutting machine specifically designed for cutting, as indicated by its name, the "CNC Wire Electrical Discharge Precision Contour Machine." While it is common for other companies to use brass wire for wire cutting, our equipment utilizes molybdenum steel wire. Molybdenum steel has excellent toughness, allowing for high-speed processing of workpieces. Even materials that cannot be cut with a contour machine can be processed by our equipment through electrical discharge machining, as long as they are conductive! *For product details and processing case data, please refer to the catalog or contact us.*

  • Electric discharge machine

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Wire cutting [Easy operation that anyone can do]

Wire cutting [Easy operation that anyone can do]

Our wire cutting machine can be easily operated by anyone using dedicated CAD/CAM software! If it's just cutting, you don't even need the software!

Among NC machines, wire cutting is perceived to be relatively easy to operate. However, for someone who knows machining, it may be simple, but for beginners, it’s understandable to think, "I don’t understand anything!" or "It’s complicated!" Nonetheless, our machines are designed to be easy even for beginners! In fact, the operation explanation can be completed in half a day, and in extreme cases, you could be able to operate it in just one hour. To put it another way, if it’s just cutting (cutting process), you can learn it with about ten minutes of explanation! You just need to set the workpiece and press the button for the direction you want to cut! Please experience it for yourself. We also welcome visits to see the actual machines. Feel free to contact us!

  • Electric discharge machine

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Wire cutting 【60% reduction in running costs!】

Wire cutting 【60% reduction in running costs!】

By repeatedly using wire and not using ion exchange resin, running costs can be reduced by 60%!

By introducing our molybdenum wire cutting machine, you will significantly reduce your running costs. As a fundamental premise, it is faster than conventional wire cutting machines, so cost reduction due to shorter processing times is naturally expected. Even when operated for the same amount of time, the running costs, including electricity and consumables, are also lower! If operated for 100 hours, the running costs of a conventional wire cutting machine are said to be around 50,000 yen. With our molybdenum wire cutting machine, it would be about 19,500 yen, resulting in a reduction of approximately 60%. Why? The reasons are: → The wire can be reused repeatedly. → It uses a spraying method, so ion exchange resin is not necessary. We have detailed materials available, so please feel free to contact us.

  • Electric discharge machine

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