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[Case Study 5] Production of Mesh Filters for Biofuels

We produce high-quality filters with high durability that can be used continuously as long as they do not break!

We would like to introduce a case study of a mesh filter for biofuels that we manufactured for Company K, which produces injectors for biofuel vehicles. The company had been using nylon mesh resin molded filters for fuel filtration, but encountered a problem where the nylon mesh deteriorated and melted during use. The cause of the nylon mesh melting during use was the ethanol contained in the biofuel. By using our metal mesh filter, which does not dissolve in ethanol, we were able to solve the problem. 【Case Overview】 ■ Issues and Requests - Fuel filtration is important, but the nylon mesh deteriorates and melts during use. ■ Solution - Use our metal mesh filter, which does not dissolve in ethanol. - Manufactured a high-quality filter with high durability and continuous use capability while maintaining functionality. *For more details, please download the PDF or feel free to contact us.

  • filter
  • Filters
  • Other biofuels

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[Production Example] Multi-layer Sintered Wire Mesh Filter

Proposals and production tailored to your usage! Size and mesh can be customized.

We would like to introduce a case study of the "Multilayer Sintered Metal Mesh Filter" produced by our company. This metal filter is made by stacking multiple layers of metal fibers (wire mesh) and sintering them at high temperatures. The sintering technology bonds the wire meshes together, resulting in a filter with high filtration precision and strength. It is used in various industries and demonstrates excellent performance in terms of durability and corrosion resistance. 【Case Overview】 ■ Size & Mesh: Fully customizable ■ Applications: Water treatment, chemical industry, food and pharmaceutical manufacturing ■ Advantages: Filtration precision, durability, backwashability, corrosion resistance ■ Disadvantages: Manufacturing cost, weight, variety *For more details, please download the PDF or feel free to contact us.

  • filter
  • Other filters

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[Production Example] Demi Star Filter

Used for gas-liquid separation, vibration reduction, and soundproofing in air conditioners!

We would like to introduce a case study of the "Demister Filter" produced by our company. The round knitted mesh is compression molded. After that, a brass ring is fitted. We also accept orders without rings and for shape modifications. The mesh can be customized. Wire diameters of 0.12 to 0.25 mm are knitted using a round knitting machine, and then compressed for use. The mesh part is made of stainless steel, and the ring part is made of brass. 【Case Overview】 ■ Type: Demister (no sample available) ■ Application: For gas-liquid separation, vibration reduction, and soundproofing in air conditioners ■ Size: 18.1(φ)dia.×10(H)mm (customizable) ■ Material ・Mesh part: Stainless steel ・Ring part: Brass *For more details, please download the PDF or feel free to contact us.

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  • filter
  • Other filters

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[Production Example] Injector Filter

Proposals and production tailored to your usage! Size and mesh can be customized.

We would like to introduce a case study of the "Injector Filter" produced by our company. Nylon mesh filters deteriorate due to the ethanol contained in fuel. However, metal filters do not suffer from deterioration caused by ethanol and can be used continuously as long as they are not damaged. We can offer options such as plain woven wire mesh, twill woven wire mesh, laminated sintered wire mesh, and laminated non-woven fabric, tailored to the filtration particle size. 【Case Overview】 ■ Size: Minimum outer diameter φ4.75 – customizable ■ Mesh: Plain woven wire mesh, twill woven wire mesh, laminated sintered wire mesh, laminated non-woven fabric, etc. ■ Material: Ring: brass, stainless steel, super dyma, aluminum, etc. ■ Material: Mesh: stainless steel, brass, aluminum, etc. ■ Role: Removal of foreign substances in fuel injection systems *For more details, please download the PDF or feel free to contact us.

  • filter
  • Other filters

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Usable even under hydrogen pressure! High-pressure resistant mesh filter.

For use in dispensers for hydrogen stations! Can be used without issues at hydrogen pressures of over 100 MPa. There are production records from a compact size of φ6.

Leveraging our technology in the manufacturing of small metal mesh filters, we have developed a high-pressure resistant mesh filter for dispensers at hydrogen stations. Using sintered metal non-woven fabric made from fine metal fibers at the micron level, it maintains a high porosity while offering excellent filtration precision of 2µm and above. It is also capable of withstanding hydrogen pressures of over 100MPa and exhibits excellent heat and corrosion resistance. [Case Overview] ■ Type: Spot welding type ■ Application: Dispensers for hydrogen stations, etc. ■ Size: φ6 and above *Customizable ■ Material: Metal non-woven fabric, SUS316L *For more details, please download the PDF or feel free to contact us.

  • filter
  • Filters
  • Hydrogen Generator

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[Production Example] Air Conditioner Related Filters

Customizable to your requirements! Metal mesh filters used in refrigerant systems.

We would like to introduce a case study of the "Air Conditioner Related Filters" produced by our company. These filters are used in air conditioners, automotive air conditioning systems, etc. It is also possible to weld mesh to ensure a sufficient filtration area. Additionally, the wire mesh can be reinforced with a double structure. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Type: Riveting, Spot Welding, Resin Molding ■ Application: Filtration of foreign substances and contamination ■ Size: Customizable (with production records for outer diameters from φ6) ■ Materials - Wire mesh: SUS304, SUS316, brass, etc. - Ring: Brass, stainless steel, copper, etc. *For more details, please download the PDF or feel free to contact us.

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  • Air Filter
  • air conditioning

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[Case Study 1] Cost Reduction and Short Delivery Time through Automated Processing

Thanks to the automatic processing machine, it is possible to produce over 100,000 units per month with just one machine, allowing us to respond to sudden increases in orders!

We would like to introduce a case study of cost reduction and quick delivery achieved through automated processing for overseas manufacturer Company I, which produces gas safety devices. The company was purchasing resin-molded filters from existing suppliers but was struggling to address frequent defects. Additionally, since they required inexpensive yet high-quality products, pricing was one of the challenges for us. We solved the customer's problem by providing consistent production from wire mesh molding to riveting using our in-house designed automated processing machines. Since starting our business relationship, we have not received a single complaint and continue to work together as a good business partner. [Case Overview] ■ Issues and Requests - Frequent defects that were difficult to address - Request for inexpensive yet high-quality products ■ Solution - Consistent production from wire mesh molding to riveting using in-house designed automated processing machines *For more details, please download the PDF or feel free to contact us.

  • 【課題解決事例】自動加工によるコストダウンと短納期対応2.PNG
  • filter
  • Filters

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[Case Study 4] Removal of welding discoloration by bright annealing

It has a beautiful finish, and there is no corrosion occurring from the burned areas even when used!

We received a request from an automotive parts manufacturer to improve the quality of their current products, and we would like to introduce a case study that solved the issues with mesh filters. The filter was made of welded wire mesh, but during the welding process, heat caused discoloration and oxidation, resulting in blackened areas. This discoloration not only affected the appearance but also raised concerns that if left unaddressed, corrosion could progress from the burned areas and erode the surrounding material. We proposed the removal of welding burn marks through bright annealing treatment. This successfully eliminated oxidation from the welded areas and maintained the durability and performance of the machinery. [Case Overview] ■ Issues and Requests - Occurrence of welding burn marks leading to black discoloration and oxidation - Concerns about potential erosion of surrounding areas ■ Solution - Proposed removal of welding burn marks through bright annealing treatment - Successfully maintained the durability and performance of the machinery *For more details, please download the PDF or feel free to contact us.

  • filter
  • Filters

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[Case Study 6] 1m Long Filter

The first challenge was to produce it straight! A case where mass production became feasible.

We would like to introduce a case where we manufactured a long filter, approximately 1 meter in length, used in an old type of rolling mill. Due to the aging of the craftsmen who have been producing these filters, it will become difficult to obtain them in the future, so we were approached as a new supplier. The specifications of this filter are approximately 1 meter in length, with a spring-like coil inside the rolled mesh for reinforcement. [Case Overview] ■ Challenges - Since multiple filters are used in a single rolling mill, they must not interfere with each other. ■ Solution - By creating a simple jig, we were able to easily insert the coil into the tube, making mass production feasible. *For more details, please download the PDF or feel free to contact us.

  • 全長1mのロングフィルター2.PNG
  • filter
  • Filters

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Shape and types of mesh filters

Introduction of types of strainers/filters

Our metal strainers and mesh filters are used by over 60% of domestic air conditioner manufacturers. Additionally, they are utilized in automotive engine-related parts, car air conditioners, home appliances such as refrigerators, washing machines, gas stoves, and gas burners, as well as in water heaters, eco-cute systems, vending machines, elevators, and water-related devices like faucets and purification systems... the applications are diverse. The use of filters is not limited to these; they can be used anywhere there is fluid. Therefore, the demand for filters is expanding infinitely in next-generation vehicles such as fuel cell cars and electric vehicles, hydrogen station dispensers, and aerospace-related applications.

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  • filter
  • Filtration Equipment
  • air conditioning

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Manufacturing of waterway rectifiers, solenoid valves, and filters for pneumatic machines.

Made to meet customer requests! Mesh can also be customized.

Here are examples of "related filters" such as water flow rectifiers, solenoid valves, and pneumatic devices manufactured by our company. We can create shapes with crushed edges or cup-shaped designs tailored to customer requests. The material used is sintered metal mesh, which is a welded mesh at the contact points of iron wire. By using sintered metal mesh, we prevent fraying and misalignment. 【Example Overview】 ■ Type: Other mesh types ■ Application: Water supply, solenoid valves, pneumatic devices, etc. ■ Size: From 3.2mm ■ Mesh: Customizable ■ Material: Sintered metal mesh *For more details, please download the PDF or feel free to contact us.

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  • filter
  • Other filters

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Stainless steel mesh filter

Rust-resistant and easy to process! A steel material with excellent corrosion resistance compared to ordinary steel.

We would like to explain the material of the "stainless steel mesh filter" that we handle. Stainless steel is a material that is resistant to rust and easy to process. Its main component is iron, but it becomes less prone to rust due to the formation of an oxide film on its surface. There are over 100 types of stainless steel according to JIS standards, but we mainly handle SUS304 and SUS316L. 【Handled Steel Materials】 ■SUS304 ■SUS316 ■SUS304L ■SUS316L ■SUS430 *For more details, please download the PDF or feel free to contact us.

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  • filter
  • Other filters

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Brass mesh filter

Excellent ductility, easy to process into complex shapes, and easy to machine!

We will explain the material of the "brass (yellow copper) mesh filter" that we handle. Brass (yellow copper) is an alloy of copper and zinc, with zinc content of 20% or more. A typical example of its use is the 5-yen coin. It has excellent ductility, is easy to process into complex shapes, and is also easy to machine. Please feel free to contact us when you need our services. 【Mesh Filter Materials】 ■ Stainless Steel ■ Brass (Yellow Copper) ■ SuperDyma ■ Titanium Nonwoven Fabric *For more details, please download the PDF or feel free to contact us.

  • filter
  • Other filters

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