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[Sheet Metal Production Example] Assembly of a Valuables Locker

[Sheet Metal Production Example] Assembly of a Valuables Locker

This is a glimpse of the final assembly process of our popular original product, the N-forme (N-Form) valuable item locker.

This is the assembly process of our original product, the "valuable item locker." We handle all processes in-house. Not only for standard products but also for custom-made items, we ensure quality manufacturing. In the final finishing process, we check the product quality based on production instruction documents such as drawings and parts lists before shipping.

  • Contract manufacturing

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[Sheet Metal Painting Example] Degreasing (Parker) Treatment of Lockers and Panels

[Sheet Metal Painting Example] Degreasing (Parker) Treatment of Lockers and Panels

In the painting process, the degreasing treatment (Parker treatment) before painting is important for maintaining quality.

At Ren Zhang Works, we have a painting line located within the main factory (3FL and 4FL). The completed sheet metal products, which have undergone machining on the 1st floor and welding assembly on the 2nd floor, are transported to the 3rd floor via an elevator, where they go through a process known as "degreasing" before painting. For items that can be suspended and conveyed on the line, they undergo a phosphate treatment on a conveyor line known as the Parker treatment line. For large lockers, careful wiping with thinner ensures the reliability of the subsequent painting process.

  • Contract manufacturing

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Sheet Metal Design Technology: Production Review Meeting Using CAD

Sheet Metal Design Technology: Production Review Meeting Using CAD

In new project orders, technical members will hold a production review meeting using a 3D screen and will explain the specifications to the manufacturing management department and the manufacturing department.

It seems that a meeting is being held in the conference room to discuss the production of a new product. The technical department is reflecting customer requirements from sales into production instruction documents such as drawings, and this is the phase where those are communicated to procurement and manufacturing. In this meeting, the topic was how to effectively develop and weld three-dimensional R curves (surfaces), and we struggled to find a solution. This meeting, where design and manufacturing consider product realization, plays an important role in maintaining the quality system.

  • Mechanical Design

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[Sheet Metal Fabrication Example] Welding Assembly of Personal Locker

[Sheet Metal Fabrication Example] Welding Assembly of Personal Locker

We specialize in the welding assembly of personal lockers, valuables lockers, changing lockers, and more.

Using a highly flexible table spot welding machine suitable for assembling the main body of lockers, we rationally assemble lockers of various shapes and sizes. Since our founding, we have been skilled in the manufacturing of box-shaped sheet metal products, and we produce lockers as custom-made and original products. For valuable item lockers, changing room lockers, design lockers, etc., we skillfully combine table spot welding and argon welding to achieve high-quality products. Our know-how in manufacturing the main body and doors has been accumulated over many years, and by integrating line production and cell production, we enhance quality and productivity.

  • Contract manufacturing

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[Sheet Metal Production Example] Assembly Scene of Multiple Mass Lockers

[Sheet Metal Production Example] Assembly Scene of Multiple Mass Lockers

We specialize in the manufacturing of various types of storage lockers, such as valuable item lockers, shoe boxes, mailboxes, and document storage cabinets.

Our company has been involved in the production of numerous mass lockers for many years and possesses the appropriate equipment and processing know-how for their manufacturing. For assembling large enclosures, spot welding processes such as table spot, foot-operated spot, and multi-axis my spot are effective, and by having multiple welders work as a team, we achieve high productivity. We have two table spot welding machines suitable for assembling large enclosures at both our headquarters factory and Sanwa factory.

  • Contract manufacturing

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[Sheet Metal Production Example] Assembly of a Niche Locker for a Columbarium

[Sheet Metal Production Example] Assembly of a Niche Locker for a Columbarium

We are currently performing the final finishing, assembly, and inspection of the cremation lockers to be placed in the columbarium.

We have received a request from a temple in Osaka City and are currently producing a large number of lockers. The differences from the previous personal lockers lie in the size settings and the gold coloring. We have been asked to provide a total of 300 compartments (12 units for 25 people) and have proposed designs that fit the installation space and image. We will conduct quality checks on the appearance and locking mechanisms to ensure that we ship products of reliable quality.

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