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Cleanliness in the factory! Case study on the adoption of plastic pallets "Riblet".

Contributing to cleanliness within the factory, introducing a case study on the adoption of plastic pallets in a food company!

Kanehatsu Foods is a food manufacturer headquartered in Nagoya City, Aichi Prefecture, engaged in the production and sale of side dishes, boiled beans, and preserved foods. Since its establishment, the company has delivered products to supermarkets nationwide, particularly in the Tokai region, emphasizing the warmth and reassurance of handmade goods and "unchanging deliciousness." Additionally, to ensure thorough quality control in its production system, the company obtained ISO 22000 certification in July 2013 for its production, purchasing, and development departments. We have inquired about the background of adopting the Riblet from Wakon Corporation and their impressions. 【Implementation Effects】 - The factory has become organized and cleaner. - It gives a good impression to visitors from outside. - There is an increased awareness of maintaining cleanliness. - Cleaning tasks have become significantly easier, and during daily cleaning, the floor can be cleaned with a deck brush without moving the Riblet. For more details, please contact us or download the catalog.

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Case study: Alternative to stretch film. Wakopon 2L

This box pallet is perfect for those needs, such as the hassle of wrapping stretch film and the difficulty of waste disposal.

This is a case study from a chemical manufacturer. When transporting chemicals in one-gallon cans, they previously stacked them on pallets and wrapped them in stretch film to prevent shifting during transport. However, they received complaints from customers each time, stating, "We cannot use the chemicals as products because the one-gallon cans have scratches and dents," which became a problem. As a solution, they adopted the "Wakopon 2L type" as a dedicated returnable box. This not only prevented the products from shifting but also protected them from external impacts, eliminating complaints related to scratches and dents on the one-gallon cans. Additionally, the elimination of stretch film reduced the packaging time to less than half, which was greatly appreciated. Since the boxes can be folded when not in use, they also save storage space. Furthermore, transportation costs for returns are reduced.

  • Company:ワコン
  • Price:10,000 yen-100,000 yen
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Plastic pallet "Riblet"

The ultimate hygienic pallet developed by reviewing the definition of a hygienic pallet.

"Liblet" is a new concept plastic pallet that is difficult for dirt to adhere to and accumulate due to its lack of grooves and holes. Made entirely of plastic (polypropylene) with excellent chemical resistance, it does not require specific cleaning agents. It weighs only about half that of a typical plastic pallet, making it easier to handle and reducing the burden on workers. It can be manufactured in optimal sizes (free size) to match the dimensions of the cargo (small lot orders are available). 【Features】 ○ Easy to clean and dry ○ Does not generate contamination ○ Resistant to dirt and shows when it is dirty For more details, please contact us or download the catalog.

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Plastic pallet "Riblet" [Contamination prevention & good cleanability]

A plastic pallet that achieves a full flat design and lightweight construction. It has excellent washability and is ideal for contamination prevention in the food and pharmaceutical industries!

Riblet is an ideal plastic pallet for environments that require clean conditions, such as food and pharmaceutical factories. Its full flat and hole-free structure enhances the effectiveness of cleaning and drying processes. Additionally, it is made primarily from a specially structured hollow plastic panel, which helps reduce the burden on workers. It has a proven track record of adoption in the food, pharmaceutical, and flexible packaging industries. 【Features】 ■ Excellent Cleanability With no holes at all, simple wiping is sufficient to achieve effective cleaning. Moreover, the minimal surface irregularities make drying easy. ■ Ultra Lightweight At just 6.4 kg for the 1100 x 1100 size, it can be easily carried by women, allowing for movement without dragging on the floor, making handling during cleaning effortless. Since it doesn’t drag on the floor, it also prevents the generation of plastic fragments, which are one of the causes of contamination. ■ Difficult for Dirt and Dust to Accumulate Being fully flat, dirt and dust cannot get trapped in gaps like they do in conventional pallets, allowing for clean operation.

  • Company:ワコン
  • Price:10,000 yen-100,000 yen
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Plastic Pallet "Liblet" for Printing Industry Suppliers

The plastic pallet "Riblet" has arrived in a size specifically for printing paper.

"Liblet," a plastic pallet sized for printing paper. It is lightweight, weighing only about one-third of other manufacturers' pallets (according to our research). It reduces the burden on field workers during tasks such as setting up printing machines.

  • Company:ワコン
  • Price:Less than 10,000 yen
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Large box pallet with waterproof function "Waterproof Wakopon"

No need to worry about sudden rain (downpours). Large waterproof carrying box with waterproof features.

It was developed to address sudden downpours (rain) overseas. In addition to its waterproof function on the walls, it can also be stored in a folded manner.

  • Company:ワコン
  • Price:10,000 yen-100,000 yen
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Free size plastic pallet "Riblet"

Flexible layout. Plastic pallets that can be designed in free sizes.

■Free size support in millimeter units Large sizes up to 1180x2430mm are possible* Among various materials used for pallets, only plastic pallets are available in standard sizes. Due to the nature of mold production, plastic pallets are supplied in specific standard sizes (such as 1100x1100mm). As a result, even if there is a desire to improve transportation and storage efficiency, there are limitations, and stacking must conform to the size of the pallets. Riblet can design sizes freely according to needs, which enhances the loading efficiency of cargo onto pallets and is expected to improve efficiency, such as reducing transportation costs. *Please feel free to contact us as we may also be able to produce sizes larger than 1180x2430mm. ■Small lot support. Production is possible from just one unit. Since no molds are required, production in small lots can be done without incurring high initial costs.

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Case Study: Riblet for Food Factory

As an alternative to the slatted bed, we have introduced full-flat plastic pallet riblets.

Previously, we used the so-called slatted boards (rough boards), but there were complaints about the limited standard sizes and the difficulty of cleaning and floor maintenance. The Riblet can be manufactured in any size, allowing it to be designed to fit the customer's usage environment. Additionally, the height of the leg section is 100mm, making it easy to clean the floor with a deck brush or similar tools. In the case of the food manufacturer that has adopted our product, it is being used for temporary storage of semi-finished products during the manufacturing process, as well as for the storage of raw materials and supplies. It has also been installed as a place to change into indoor shoes before entering the facility.

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Print-compatible plastic pallet "Liblet"

To the sanitation tools of the factory. Not only can it meet the demands for alternatives to wood from the pharmaceutical and food industries, but it also contributes to reducing the burden on workers.

Riblet is a plastic pallet that combines lightness and high strength, using hollow plastic panels with a honeycomb structure. Its full flat design makes it easy to clean and dry, and its shape prevents the accumulation of dirt and dust, earning praise from customers in the pharmaceutical and food industries. We have established a production system for Riblet that aligns with printing paper sizes, so please consider it as a tool for factory sanitation. Not only does it meet the demand for wood-free solutions from the pharmaceutical and food industries, but it also helps reduce the burden on workers. Features: - Factory wood-free transition: Switching from wooden pallets enhances factory sanitation. - Lightweight: Weighs approximately 4.2 kg for the full size, reducing the burden on workers. - Customizable: Can be manufactured in sizes tailored to printing machines and factory layouts.

  • Company:ワコン
  • Price:Less than 10,000 yen
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Free rental campaign for the "Liblet" pallet for printing companies.

To hygiene tools for factories. Not only can it meet the demands for alternatives to wood from the pharmaceutical and food industries, but it also contributes to reducing the burden on workers.

Liblet not only meets the demand for wood-free solutions from the pharmaceutical and food industries but also contributes to reducing the burden on workers. Features ■ Wood-free factories Switching from wooden pallets leads to improved hygiene in factories. ■ Lightweight Approximately 4.2 kg for the full size. Reduces the burden on workers. ■ Customizable Can be manufactured in sizes tailored to printing machines and factory layouts. ~☆ For a limited time, we are offering one full-size sample for free ☆~ Please feel free to request it through our contact form.

  • Company:ワコン
  • Price:Less than 10,000 yen
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[Production Example] Box Pallet

We will listen to your desired temperature conditions and create a cooler box tailored to your needs!

We would like to introduce a case where we manufactured insulated box pallets for the transportation of pharmaceutical raw materials. To facilitate easy loading and unloading of cargo, the front panel is designed to be fully opened. We will listen to the usage scenarios and the desired temperature conditions, and we will create a refrigerated box tailored to your needs, so please feel free to contact us. 【Case Overview (Excerpt)】 ■Temperature: 20°C (15-25°C) ■Industry: Chemicals and Others ■Product: FIX ■Cargo Type: Pharmaceutical Raw Materials *For more details, please download the PDF or feel free to contact us.

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