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[Improvement Case] Metal Mask (Printing Plate) Storage Rack

[Improvement Case] Metal Mask (Printing Plate) Storage Rack

Introducing improvement examples using the "pipe rack system" implemented to review the storage methods for metal masks!

To review the storage method for metal masks, we created a storage rack for metal masks (printing plates) with themes of static electricity measures, airtightness, and ease of access to the printing plates. The frame is made of aluminum pipes, the conveyor part uses conductive plastic, and the door is made of anti-static PET. 《Metal Mask (Printing Plate) Storage Rack》 【Materials Used】 ■ Frame: Aluminum Pipe ■ Conveyor: Conductive Plastic ■ Panel: SUS304 2B Material ■ Door: Anti-static PET The pipe rack system enables labor-saving through a simple cart/shelf and a mechanical system that does not use power. Our company thoroughly eliminates various losses and waste within processes that hinder efficiency, and through the "Pipe Rack System," we assist in creating an environment that enhances workers' awareness of improvement and increases productivity, in line with the principles of Total Productive Maintenance (TPM). *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Pipe Tuner

[Example] Pipe Tuner

Introducing examples using the "pipe rack system"!

Due to the aging of commercially available basket containers, we have created a pipe rack. Designed to fit the cargo space between factories, it allows for neat storage. 《Pipe Container》 【Materials Used】 ■ Frame: Resin-coated pipe ■ Joint: Metal joint ■ Shelf: Plastic panel ■ Door: Rotating joint with magnetic catch The pipe rack system enables labor-saving through simple carts and shelves, utilizing a mechanism that does not require power. Our company thoroughly eliminates various losses and waste within processes that hinder efficiency, and through the concept of Total Productive Maintenance (TPM), we assist in creating an environment that enhances workers' awareness of improvement and increases productivity through the "pipe rack system." *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Slide rack for inspection process

[Example] Slide rack for inspection process

Introducing examples using the "pipe rack system"!

Working with the slide rack is a breeze! 【Before】 Workpieces inspected on the workbench were transferred to a cart for transport to the next process. 【After Improvement】 By introducing the inspection slide rack, it is now sufficient to simply place the workpieces on the slide rack of the same height adjacent to the desk, eliminating the need for cart work and allowing for dedicated inspection. 《Slide Rack for Inspection Process》 【Materials Used】 ■ Frame: Aluminum round pipe, square aluminum pipe, plastic con 40 ■ Joint: Aluminum joint The pipe rack system enables labor-saving through simple carts and shelves without the use of power, thanks to its mechanical design. Our company thoroughly eliminates various losses and waste within processes that hinder efficiency, and through the "pipe rack system," we assist in creating an environment that enhances workers' awareness of improvements and increases productivity, in line with the philosophy of Total Productive Maintenance (TPM). *For more details, please refer to the PDF materials or feel free to contact us.

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Example: Rack for storing whetstones

Example: Rack for storing whetstones

Introducing examples of using the "pipe rack system"!

This is a rack for storing grinding stones. Previously, they were difficult to retrieve as they were kept in cardboard boxes. By providing dividers for each grinding stone size to prevent contact and allowing for vertical storage, retrieval has been made easier. 《Rack for Storing Grinding Stones》 【Materials Used】 ■ Frame: Resin-coated pipe ■ Joint: Plastic joint The pipe rack system allows for labor-saving through simple carts and shelves without the use of power, utilizing a mechanical system. Our company thoroughly eliminates various losses and waste within processes that hinder efficiency, and through the "pipe rack system," we assist in creating an environment that enhances workers' awareness of improvement and increases productivity, in line with the principles of Total Productive Maintenance (TPM). *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Hydroponic Panel Drying Rack

[Example] Hydroponic Panel Drying Rack

Introducing examples of using the "pipe rack system"!

This is a rack for drying hydroponic cultivation planting panels in a plant factory. The panel size will be manufactured according to the number of panels to be stored. 《Hydroponic Panel Drying Rack》 【Materials Used】 ■ Frame: Antibacterial resin-coated pipe ■ Joint: Plastic joint ■ Foot parts: Stainless steel casters The pipe rack system enables labor-saving through simple carts and shelves without the use of power. Our company thoroughly eliminates various losses and waste within processes that hinder efficiency, and through the "Pipe Rack System," we assist in creating an environment that enhances workers' awareness of improvement and increases productivity, in line with the philosophy of Total Productive Maintenance (TPM). *For more details, please refer to the PDF document or feel free to contact us.

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[Example] Cast Iron Wheel Rack

[Example] Cast Iron Wheel Rack

Introducing examples of using the "pipe rack system"!

This is a cast iron wheel rack that makes moving easy with air casters. It dramatically improves cart operations! 【Conventional】 It took up floor space by being stored on a pallet. Additionally, it placed a heavy burden on workers who had to lift 10 kg cast iron wheels from a bent position. 【After Improvement】 By effectively utilizing vertical space, it has become more compact and easier to retrieve. With the adoption of air casters, there is no need to transfer to a picking cart, allowing for direct transport to the work site. 《Cast Iron Wheel Rack》 【Materials Used】 ■ Frame: Stainless steel pipe ■ Joint: Metal joint ■ Foot parts: Air casters The pipe rack system enables labor-saving through a simple cart/shelf mechanism that does not use power. Our company thoroughly eliminates various losses and waste within processes that hinder efficiency, and through the "pipe rack system," we assist in creating an environment that enhances workers' awareness of improvements and increases productivity, in line with the philosophy of TPM to maximize production efficiency. *For more details, please refer to the PDF document or feel free to contact us.

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