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Proposal for solving issues in the inbound and outbound operations of the electronic component shelf "Smart Reel Rack"!

An electronic component shelf that achieves efficient warehouse space-saving for the management of electronic component reel inventory! Equipped with free location, FIFO, and a mis-picking prevention alarm function!

The electronic component inventory management system "Smart Reel Rack" has been widely adopted by customers facing the following challenges. 【Examples of Challenges】 ■ It takes time to search for the target reel because a storage location is designated for each reel... ■ There is a lot of wasted space because each reel has a designated storage location... ■ Managing FIFO (First In, First Out) is difficult, and it's unclear which reel to use... ■ There have been instances where time was wasted on setup changes due to the wrong reel being dispatched... By linking your existing equipment with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Cases * We can also propose X-ray component reel counters. * For more details, please refer to the PDF materials or feel free to contact us.

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Smart reel rack with moisture-proof management function [For solving electronic component management issues]

Equipped with a powerful dry unit that achieves rapid dehumidification. The management of electronic component reels for inbound and outbound logistics is also streamlined.

The "Smart Reel Rack with Moisture Control Function" is a storage system for electronic component reels that enables rapid dehumidification through a super-powerful drying unit. It features functions that enhance the efficiency of inbound and outbound operations, such as instantly notifying with LED lights about empty slots or slots with reels to be retrieved, and alerting users of retrieval errors with alarms. 【Features】 ■ Humidity management is possible with automatic lock mode ■ Temperature and humidity display, as well as recording on a server ■ Humidity can be adjusted digitally (1-45% RH ±3%) ■ Highly airtight cabinet with excellent strength and durability ■ Rack modules and shelves are coated with anti-static paint and include grounding wires ■ Compatible with AC100V power supply *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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Introduction of the "Smart Reel Rack" electronic component shelf with anti-misdelivery alarm function!

An electronic component shelf that achieves efficient warehouse space-saving for the management of electronic component reel inventory! Realizing zero incorrect shipments with an alarm to prevent shipping errors!

The "Smart Reel Rack" is an electronic component shelf that can achieve zero mis-shipments through a mis-shipment prevention alarm. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because a storage location is designated for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it is unclear which one to use first... By linking the "Smart Reel Rack" with your existing assembly equipment, we have achieved approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.

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  • Other mounting machines
  • Circuit board processing machine
  • Production Management System

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We are currently offering a collection of case studies on the "Streamlining of Electronic Component Reel Inventory Management"!

Achieved a reduction of approximately 1/3 in the outbound time for electronic component reels! A case study demonstrating that two racks can cover approximately 100% of an estimated 950 reels!

This document summarizes the case study of the introduction of the "Smart Reel Rack" at Adtech Plasma Technology Co., Ltd., which manufactures power supplies for semiconductor manufacturing equipment. Customers facing the following challenges should definitely take a look! ■ It takes time to pick electronic component reels. ・ It took 2 to 3 hours to dispense 200 to 300 reels of one type, which was done multiple times a day. ■ There are many setup change tasks, making it difficult to improve production efficiency. ・ Due to the variety of products in small quantities, the frequency of setup changes was high, taking 4 to 6 hours just for inbound and outbound operations each day. ■ Mistakes in electronic component reel inventory management could not be prevented. ・ Mistakes occurred among workers with limited experience and understanding, leading to a situation where operations were dependent on individuals. ・ To achieve increased production, improving work efficiency and preventing mistakes, which would reduce the burden, were challenges. For more details on the case study, please check the "PDF Download" below!

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Smart reel rack with moisture control function for automotive manufacturing.

Rapid dehumidification improves quality! Achieve efficiency with the smart reel rack.

In automobile manufacturing, quality control of electronic components is extremely important. However, there are many challenges, such as deterioration due to humidity, the complexity of reel management, and decreased work efficiency due to retrieval errors. Therefore, we propose a "smart reel rack with humidity control features" to solve these issues. 【Usage Scenarios】 - Storage and management of electronic components in automobile manufacturing - Prevention of deterioration of electronic components due to humidity - Streamlining reel management - Prevention of retrieval errors - Reduction of work time 【Benefits of Implementation】 - Improvement in the quality of electronic components - Reduction of work time due to streamlined reel management - Prevention of defective products caused by retrieval errors - Extension of product lifespan through humidity management

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Smart reel rack with moisture control function for aircraft manufacturing.

Achieve quality improvement with a smart reel rack featuring moisture management functionality!

In aircraft manufacturing, quality control of electronic components is extremely important. However, deterioration of electronic components can progress due to humidity and storage conditions, potentially leading to a decline in product quality and delays in the manufacturing process. Therefore, we propose a "smart reel rack with moisture control features" to maintain the quality of electronic components and streamline management. 【Usage Scenarios】 - Storage of electronic components in aircraft manufacturing - Storage of electronic components in environments where humidity management is challenging - Streamlining the management of electronic component inventory - Maintaining the quality of electronic components 【Benefits of Implementation】 - Prevents deterioration of electronic components, contributing to improved product quality - Reduces losses due to incorrect retrieval or storage, achieving greater efficiency in the manufacturing process - Strengthens traceability in quality management through records of temperature and humidity control - Reduces the workload of employees, leading to improved work efficiency

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Smart reel rack with humidity control function for semiconductor manufacturing

Achieve quality improvement with rapid dehumidification and efficient inventory management!

In semiconductor manufacturing, the quality control of electronic components is directly linked to product reliability. In particular, electronic components that are susceptible to moisture require an appropriate storage environment. However, traditional storage methods have faced challenges such as deterioration due to humidity and inefficiencies in the inbound and outbound operations. Therefore, our "Smart Reel Rack with Moisture Control Function" is a groundbreaking product that addresses these issues. 【Usage Scenarios】 - Storage of electronic components in semiconductor manufacturing plants - Prevention of deterioration of electronic components due to moisture - Streamlining of inbound and outbound operations - Prevention of incorrect component retrieval - Recording and visualization of temperature and humidity management 【Benefits of Implementation】 - Improvement in the quality and yield of electronic components - Reduction in work time due to increased efficiency in inbound and outbound operations - Prevention of defective products caused by incorrect component retrieval - Strengthening of quality control through the recording of temperature and humidity management

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Smart reel rack with moisture control function for communication equipment manufacturing.

Achieve quality improvement and efficiency with a smart reel rack featuring moisture management functionality!

In the manufacturing of communication equipment, quality control of electronic components is directly linked to product reliability. However, there are many challenges such as deterioration due to humidity, the complexity of reel management, and work delays caused by retrieval errors. The smart reel rack with humidity control features is a groundbreaking storage system that addresses these challenges, improving the quality of electronic components and enhancing work efficiency. 【Usage Scenarios】 - Storage of electronic components in communication equipment manufacturing - Storage of components where humidity management is crucial - Streamlining reel management - Preventing retrieval errors - Reducing work time 【Benefits of Implementation】 - Suppressing quality deterioration of electronic components, thereby enhancing product reliability - Reducing work time through streamlined reel management - Improving work efficiency by preventing retrieval errors - Strengthening quality control through the recording of temperature and humidity data

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Smart reel rack with humidity control function for robot manufacturing.

Achieve quality improvement and efficiency with a smart reel rack equipped with moisture management functions!

In robot manufacturing, quality control of electronic components is directly linked to the reliability of the products. However, there is a risk of component deterioration and issues caused by static electricity due to humidity and storage conditions. Therefore, we propose the "Smart Reel Rack with Humidity Control Function," which significantly improves the quality and management efficiency of electronic components. 【Usage Scenarios】 - Storage of electronic components in robot manufacturing - Storage of components in environments where humidity management is challenging - Streamlining component management - Prevention of component retrieval errors - Quality improvement 【Benefits of Implementation】 - Quality improvement through prevention of electronic component deterioration - Suppression of issues caused by static electricity - Reduction of work time through streamlined component management - Improvement of work efficiency by preventing component retrieval errors - Stabilization of product quality through appropriate humidity management

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Smart reel rack with moisture control function for IoT device manufacturing.

Achieve quality improvement with rapid dehumidification and efficient inventory management!

In IoT device manufacturing, quality control of electronic components is extremely important. In particular, deterioration due to humidity greatly affects the performance and reliability of products. A smart reel rack with humidity control features optimizes the storage environment for electronic component reels and contributes to quality improvement. 【Usage Scenarios】 - Storage of electronic components in IoT device manufacturing sites - Storage of electronic components in environments where humidity management is difficult - Streamlining inventory management of electronic components - Prevention of quality defects due to picking errors - Recording and management of temperature and humidity data 【Benefits of Implementation】 - Suppression of quality deterioration of electronic components, contributing to improved product reliability - Reduction of work time through streamlined inventory operations - Prevention of quality defects caused by picking errors - Strengthening of management systems through the recording of temperature and humidity data

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Smart reel rack with humidity control function for electronic component management personnel.

Achieve improved quality and management efficiency of electronic components! Safe storage with rapid dehumidification!

The storage of electronic components is highly dependent on humidity management. In particular, hygroscopic electronic components can lead to quality deterioration and the occurrence of defective products if the storage environment worsens. The smart reel rack with moisture control features is equipped with a powerful drying unit, maintaining an optimal storage environment for electronic component reels, thereby improving quality and enhancing management efficiency. 【Usage Scenarios】 - Storage location for electronic components - Parts management on production lines - Storage in warehouses - Storage in environments where humidity management is challenging - Preventing quality deterioration and the occurrence of defective electronic components - Aiming for more efficient parts management 【Benefits of Implementation】 - Improved quality of electronic components - Reduced defect rates - Enhanced efficiency in parts management - Shortened work time - Reduced losses due to human errors

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Smart reel rack with moisture control function for medical device manufacturing

Achieve quality improvement and efficiency with a smart reel rack featuring moisture control management!

In the manufacturing of medical devices, quality control of electronic components is extremely important. However, there is a risk of component degradation due to humidity and storage conditions, which can lead to a decline in quality and delays in the manufacturing process. Therefore, we recommend a smart reel rack with humidity control features. This product is equipped with a powerful drying unit, allowing electronic component reels to be stored in an optimal environment, thereby improving quality and enabling efficient management. 【Usage Scenarios】 - Storage of electronic components in medical device manufacturing sites - Storage of components in environments where humidity management is difficult - Streamlining component management - Preventing quality defects due to retrieval errors - Visualizing component inventory 【Benefits of Implementation】 - Suppressing the quality degradation of electronic components and improving product reliability - Achieving efficient component management and shortening the manufacturing process - Reducing the occurrence of defective products due to retrieval errors - Ensuring appropriate ordering through real-time inventory status monitoring - Reducing workload through automated humidity management

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Smart reel rack with moisture control function for home appliance manufacturing

Achieve quality improvement and efficiency with a smart reel rack equipped with moisture control features!

In home appliance manufacturing, quality control of electronic components is directly linked to product reliability. However, there are many challenges such as deterioration due to humidity, the complexity of reel management, and work delays caused by retrieval errors. The smart reel rack with humidity control functionality is a groundbreaking storage system that addresses these challenges, improving the quality of electronic components and enhancing work efficiency. 【Usage Scenarios】 - Storage of electronic components in home appliance manufacturing - Storage of components where humidity management is crucial - Streamlining reel management - Preventing retrieval errors - Reducing work time 【Benefits of Implementation】 - Quality improvement by preventing deterioration of electronic components - Reduction of work time through streamlined reel management - Increased work efficiency by preventing retrieval errors - Stabilization of quality through temperature and humidity management - Visualization of management through server records

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Smart reel rack with humidity control function for precision machinery manufacturing.

Achieve quality improvement with rapid dehumidification and efficient inventory management!

In precision machinery manufacturing, quality control of electronic components is directly linked to product reliability. However, many companies may face numerous challenges, such as deterioration due to humidity and the complexity of inventory management. The "smart reel rack with humidity control function" is a groundbreaking storage system that addresses these challenges, enhancing the quality of electronic components and improving work efficiency. 【Usage Scenarios】 - Storage of electronic components in precision machinery manufacturing factories - Storage of components in environments where humidity management is difficult - Streamlining of inbound and outbound operations - Prevention of quality defects due to errors in component retrieval - Visualization of component management 【Benefits of Implementation】 - Improved quality through prevention of electronic component deterioration - Reduced work time due to streamlined inbound and outbound operations - Reduction of defective products by preventing retrieval errors - Enhanced accuracy of production planning through real-time inventory management - Labor savings through automation of humidity management

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Smart reel rack with moisture control function for energy-related applications.

Achieve quality improvement with rapid dehumidification and efficient inventory management!

In the energy-related industry, quality control of electronic components is directly linked to product reliability. However, there are many challenges such as deterioration due to humidity, the complexity of inventory management, and low work efficiency. Therefore, our "Smart Reel Rack with Humidity Control Function" provides a solution to these challenges, achieving quality improvement and enhanced work efficiency. 【Usage Scenarios】 - Manufacturing sites for energy-related products - Storage and management of electronic components - Prevention of component deterioration due to humidity - Streamlining of inventory operations - Prevention of work errors 【Benefits of Implementation】 - Suppression of quality deterioration in electronic components, contributing to improved product reliability - Time savings and reduction of labor costs through streamlined inventory operations - Quality improvement and reduction of defect rates through the prevention of work errors - Strengthening of quality control through the visualization of temperature and humidity management

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