soft(Monitoring) - List of Manufacturers, Suppliers, Companies and Products

[AI Image Inspection Case] Monitoring of Underground Tank Meters

Automate the monitoring of underground tank meters! Image inspection will help improve productivity.

The industrial machinery manufacturer has requested to automate the monitoring of underground tank meters. Monitoring the meters, even on-site, requires manual checks in rain or snow, which is time-consuming and labor-intensive. Image inspection can help improve productivity in such cases. Since the reading of the underground tank meter could not be done with the usual meter reading function, a method based on the number of lit lamps was used, allowing for threshold determination as shown in the attached document. (For example, if 4 lamps are lit, it can be read as 40%, and if 6 lamps are lit, as 60%.) Thresholds can be set for each frame, allowing for configurations such as defining a certain percentage as an abnormal value. Using the "Meter Reading" function of EasyInspector, five inspection frames could be evaluated in 0.52 seconds. [Software Used] EasyInspector (formerly EasyInspector) The current 'EasyInspector2' CP (Control Panel) package [Meter Display Reading] can be inspected with 'EasyMonitoring2'.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Reading Analog Meters

I will read the analog gauges in the factory!

There was an inquiry about wanting to remotely check the analog instruments in the factory. ■ Indoor Meters For indoor analog meters, I believe reading them is possible. However, if inspections are to be conducted at night, it is necessary to maintain consistent brightness between day and night. ■ Outdoor Meters Outdoor meters will likely require lighting. Additionally, even with lighting, there may still be variations in brightness and shadows between day and night. It seems necessary to install something to enclose the meter or a roof-like structure for the meter. Another reason why reading outdoors is difficult is due to power supply issues. By using EasyInspector's "Meter Reading" function, it was possible to read measurement values from one location. Regarding the difference in light intensity, the image on the right can be read, but the left image is misreading a different part as the needle, resulting in an incorrect judgment. Creating a stable imaging environment for reading is crucial.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Reading of Indicator Lights and Meters

I will read the indicators and meters of the control equipment!

We received inquiries from an electronic equipment manufacturer regarding the display lights and meter readings of various control devices. We have decided to set up and report on six types of reading functions. The two images on the left and right utilize the "meter reading function." For the other three images, we determine pass or fail based on whether the color is detected when lit or not. However, I believe there is variability in how the lighting hits the upper and lower parts of the meter, so I think that illuminating the lower part, which tends to be darker, with bar lighting or similar would reduce misdetections. Regarding the other image we received, reading was possible with the image you provided. Additionally, some minor adjustment for misalignment is possible, but fixing the camera is essential.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Remote Meter Reading

We will read outdoor meter readings using AI image inspection software!

This is a request for consultation on "remote reading" of meters from a company engaged in improving water quality and ground conditions through numerical analysis. Since imaging conditions outdoors can be unstable due to factors like time of day and weather, it is crucial to establish a stable imaging environment. 【Inspection Settings and Results】 By using EasyInspector's "meter reading" function, we were able to determine two locations. In the left image, we were able to read the values, but it is necessary to verify what results will occur when the image points to values other than "2" or "8," or when the shape of the contents changes. The right image has a reading function for a rod-shaped meter, but in this case, the color difference is not very clear, resulting in a stringent setting value. If the brightness changes slightly, it is likely that the reading location will change. With some adjustments to the lighting, we might be able to relax the conditions a bit more.

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Monitoring Multiple Screens of Manufacturing Machinery

We will set up the settings according to the monitored object and conduct the inspection!

This is an inquiry regarding the monitoring of manufacturing machines from manufacturers of drive recorders and car navigation systems installed in automobiles. We have received six images for monitoring, and we are inquiring about the appropriate settings for each reading. Our company website offers a free trial of the inspection software. The suitability of the inspection software varies depending on the work, so please feel free to contact us if you have any questions. 【Inspection Settings and Results】 For three of the six images, we are using the "Specified Color Presence Inspection" function to detect the color when illuminated, and we determine pass or fail based on whether it is detected or not. For two images, we are using the "Meter Reading Function," but we believe there may be variations in the way light hits the upper and lower parts of the meter, so illuminating the lower part, which tends to be darker, with bar lighting or similar methods may reduce false detections. For one image, reading is possible with the image you provided. Some minor adjustment for misalignment is possible, but fixing the camera is essential.

Company：スカイロジック
Price：Other

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soft(Monitoring) - List of Manufacturers, Suppliers, Companies and Products

soft Product List

[AI Image Inspection Case] Monitoring of Underground Tank Meters

[AI Image Inspection Case] Reading Analog Meters

[AI Image Inspection Case] Reading of Indicator Lights and Meters

[AI Image Inspection Case] Remote Meter Reading

[AI Image Inspection Case] Monitoring Multiple Screens of Manufacturing Machinery

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