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Free Handbook for Engineers and Designers on High-Performance Stainless "Silico Alloy"

Free Handbook for Engineers and Designers on High-Performance Stainless "Silico Alloy"

Information packed about an all-around material that combines high hardness, high corrosion resistance, heat resistance, and wear resistance! Two documents (for general use and professional use) are available for free.

We are currently offering two detailed documents (one for general use and one for professionals) introducing the special stainless steel "Silicoalloy," which combines high hardness and high corrosion resistance with properties such as high strength, heat resistance, wear resistance, and anti-seizing characteristics. By actively utilizing silicon (Si), which was traditionally considered an impurity, as a substitute for carbon (C), and further precipitating fine intermetallic compounds, a new material has been born that was previously unimaginable. We have prepared a 'Technical Handbook' that clearly explains the properties for beginners, and a 'Technical Handbook Pro' that contains abundant testing data on various properties. Please make use of these as supplementary materials in the research and development of Silicoalloy (such as Silicoalloy XVI, Silicoalloy A2, etc.), stainless steel (SUS630, SUS440C, SUS420J2, etc.), and heat treatment technologies. Examples of material shapes include round bars, forged materials, wire rods, and metal powders (small quantities of various types). We are currently developing a new Silicoalloy-based material (high strength and high durability type at 2000 MPa level), with a planned release in the autumn of 2024. *For more details, please download the PDF or contact us directly.

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High-Performance Stainless Steel "Silicoroi Technology Handbook Pro1"

High-Performance Stainless Steel "Silicoroi Technology Handbook Pro1"

A comprehensive catalog for professionals that explains the all-around stainless steel "Silico Alloy," which combines multiple properties in a single steel, spanning 164 pages!

The usage of the hardened silicone alloy "presentation," metal powders, wear tests, salt spray tests, mechanical properties (tensile tests, impact tests), dissimilar metal contact corrosion tests, pitting potential, seizure tests, and other detailed test data are included. Comparison materials for silicone alloys, various stainless steels, and high alloys are provided.

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High-Performance Stainless Steel "Silico Alloy Technology Handbook" Pro2

High-Performance Stainless Steel "Silico Alloy Technology Handbook" Pro2

A comprehensive catalog "Professional 2" that explains the all-around stainless steel "Silicoroy" with multiple characteristics in one steel, totaling 106 pages!

This document includes detailed test data on laser cladding (laser overlay processing) using Silcolloy XVI metal powder, a new laser cladding technology with Silcolloy XVI + WC (tungsten carbide) dispersion, laser heat treatment (local solution heat treatment), seizure tests, pitting resistance tests, and measurements of residual austenite and residual stress. It also provides comparative materials on Silcolloy and various types of stainless steel.

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High-performance stainless steel "Silicoroy" *Regarding friction and wear characteristics

High-performance stainless steel "Silicoroy" *Regarding friction and wear characteristics

Publication of stainless steel wear test results. For reference on material compatibility, wear characteristics, and the effects of surface modification.

The document is an example of a pin-on-disk friction and wear test (dry). The results vary depending on the material combinations and test conditions. Photos of wear scars that show the effects of surface modification and the wear scars when the disk is made of SUS440C are included. Additionally, there is a table summarizing examples of thermal processing conditions for precision machining processes, so please take a moment to read it. [Contents Included] ■ Test Conditions ■ Specific Wear Rate when the disk is SUS440C ■ Specific Wear Rate and the effects of surface modification ■ Wear Scars (when the disk is SUS440C) ■ Wear Scars (effects of surface modification) ■ Precision Machining Process *For more details, please refer to the PDF document or feel free to contact us. *Detailed information on friction and wear characteristics is included in the following catalogs: [Catalog] Silicoroy Technology Handbook (118P), Chapter 8 [Catalog] Silicoroy Technology Handbook Pro1 (164P), Chapters 3 & 9 [Catalog] Silicoroy Technology Handbook Pro2 (106P), Chapter 4 [Catalog] Silicoroy XVI MAST Hard-on Plate Technical Document, Chapters 3 & 5

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  • Special Steel
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Precipitation-hardened stainless steel "Silicoroy XVI"

Precipitation-hardened stainless steel "Silicoroy XVI"

High hardening is possible with low-temperature heat treatment at 460℃! It also contributes to the simplification of the processing process.

"Silicoroy XVI" is a precipitation-hardened stainless steel that excels in the balance of high hardness and high corrosion resistance. In addition to a high-silicon, ultra-low carbon composition, it employs a new mechanism to precipitate hard intermetallic compounds, making it a new material distinct from hardened steel types. It possesses high hardness equivalent to 56-58 HRC and corrosion resistance comparable to SUS304. Additionally, we offer "Silicoroy metal powder," suitable for powder bed fusion (metal 3D printing) and thermal spraying. [Features] ■ High functionality with high hardness and high corrosion resistance → Precipitation of hard intermetallic compounds from ultra-low carbon, silicon-based materials ■ Low dimensional changes during heat treatment → High hardness achieved through low-temperature aging heat treatment ■ Suppression of aging changes due to ultra-low residual austenite → Ultra-low carbon content of 0.02% ■ Flexibility in heat treatment design → Easy fine-tuning of hardness *For more details, please refer to the PDF document or feel free to contact us.

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Various Properties of Silicoroy A2 [Silicoroy Technology Handbook]

Various Properties of Silicoroy A2 [Silicoroy Technology Handbook]

Effective for improving processing processes! It is characterized by high hardness of HRC 48 or higher (around 49 to 52) and SUS630 or higher.

"Silicoroy A2" is a precipitation-hardened stainless steel that contains a large amount of Si (silicon) as one of its chemical components. It possesses a well-balanced combination of high strength, high hardness, corrosion resistance, heat resistance, wear resistance, and anti-seizing properties, making it versatile. This document includes examples of "chemical components," "standards for Silicoroy A2," and "microscopic structure and intermetallic compounds," presented in table format. We encourage you to read it. [Contents (partial)] ■ Example of chemical components ■ Example of physical properties ■ Example of mechanical properties ■ Example of standards for Silicoroy A2 ■ Microscopic structure and intermetallic compounds ■ Heat treatment characteristics *For more details, please refer to the PDF document or feel free to contact us.

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High-Performance Stainless Steel "Silico Alloy Technology Handbook" *118P

High-Performance Stainless Steel "Silico Alloy Technology Handbook" *118P

This is the comprehensive catalog of special stainless steel "Silico Alloy."

A comprehensive catalog that explains the all-around stainless steel "Silico Alloy," which combines multiple properties in a single steel. We offer several catalogs, including a digest version, a technical catalog, and one for professionals.

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High-performance stainless steel "Silicoroy XVI MAST Hardon Plate"

High-performance stainless steel "Silicoroy XVI MAST Hardon Plate"

Technical data presentation! Includes various characteristics of Silicoroy XVI hardon plates and the wear characteristics of each material of the hardon plates.

As a high corrosion-resistant specification for MAST hard-on plates, Silico Alloy XVI is adopted. The TF Silico Alloy XVI hard-on plate (ultra-precision plate that has been heat-treated and ground) is effective for parts that require corrosion resistance and wear resistance. It has a hardness level equivalent to martensitic stainless steel hard-on plates (approximately HRC 56-58) and exhibits good corrosion resistance comparable to SUS304. Additionally, detailed wear test data (ball-on-disk) and corrosion test data (cyclic wet test) for each material of the hard-on plates (carbide, powder high-speed steel, SKH51, SKD11, SKD61, SUS420J2, and others) are also available, making it useful as reference material for research and development.

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High-performance stainless steel "Silico Alloy Catalog" *Digest Edition (24 pages)

High-performance stainless steel "Silico Alloy Catalog" *Digest Edition (24 pages)

Introduction to the comprehensive catalog and digest version of the special stainless steel "Silicoroy"!

A comprehensive catalog that explains the all-around stainless steel "Silico Alloy," which combines multiple characteristics in one steel. We offer several catalogs, including a digest version, a technical catalog, and one for professionals.

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What is Silicoroi? 【Silicoroi Technology Handbook】

What is Silicoroi? 【Silicoroi Technology Handbook】

The balance of high Si and low C is characteristic! The composition of Ni, Cr, and precipitation strengthening elements is adjusted according to the application!

Silicon (Si), which was considered an impurity, has been actively utilized as a substitute for carbon (C), and by further precipitating finer intermetallic compounds, a new material has been born. This document includes sections such as "What is Silicoroy?", "Advantages of Silicoroy", "Types of Silicoroy", and "An Example of the Chemical Composition of Silicoroy". We encourage you to read it. [Contents (partial)] ■ What is Silicoroy? ■ Advantages of Silicoroy ■ Types of Silicoroy ■ What is Precipitation-Hardened Stainless Steel? ■ Balance of Hardness and Corrosion Resistance *For more details, please refer to the PDF document or feel free to contact us.

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Characteristics of Silicoroy XVI [Silicoroy Technology Handbook]

Characteristics of Silicoroy XVI [Silicoroy Technology Handbook]

Contains a large amount of Si (silicon) as one of its chemical components! It has all-around versatility!

"Silicoroy XVI" is an improved steel type of Silicoroy A2 that possesses a well-balanced combination of high strength, high hardness, corrosion resistance, heat resistance, wear resistance, and anti-seizing properties, achieving a maximum hardness of HRC54 or higher (around 55 to 58) as a precipitation-hardened stainless steel. This document includes examples such as "an example of chemical composition," "an example of two-stage aging treatment," and "methods for improving toughness (Bend Test: simple bending test)." Please take a moment to read it. [Contents (partial)] ■ Example of chemical composition ■ Example of physical properties ■ Example of mechanical properties ■ Example of Silicoroy XVI specifications *For more details, please refer to the PDF document or feel free to contact us.

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Precipitated hardened stainless steel "AXSIA-Zero3" *High strength and high durability!

Precipitated hardened stainless steel "AXSIA-Zero3" *High strength and high durability!

Easy fine-tuning of hardness! Precipitation-hardened stainless steel that achieves high hardness through low-temperature aging heat treatment!

We would like to introduce the precipitation hardening stainless steel 'AXSIA-Zero3' handled by Silicon Alloy Lab Co., Ltd. This product is a precipitation hardening stainless steel that excels in the balance of high strength and high toughness, in addition to the high hardness and high corrosion resistance of conventional Silicon Alloy XVI steel. Furthermore, by incorporating a high silicon and ultra-low carbon composition, and precipitating hard metal compounds, a new Silicon Alloy-based material has been developed through fine-tuning of the metal compounds. 【Features】 ■ High hardness and high corrosion resistance: Precipitation of hard metal compounds based on ultra-low carbon and silicon ■ High strength and high toughness: Applicable for high-performance parts utilizing strength and for miniaturization ■ Low dimensional change during heat treatment: Hardening at low temperatures through aging heat treatment ■ Flexibility in heat treatment design: Easy fine-tuning of hardness *For more details, please download the PDF or feel free to contact us.

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Precipitation hardening stainless steel "Axia" *has minimal thermal treatment deformation and dimensional changes.

Precipitation hardening stainless steel "Axia" *has minimal thermal treatment deformation and dimensional changes.

A new material with a high hardness of 56-58 HRC, high corrosion resistance equivalent to austenitic phase, and high strength of 2000 MPa class has been developed: precipitation-hardened stainless steel!

By precipitating hard metal intermetallic compounds through aging treatment, high hardness and wear resistance are improved; however, there was a challenge where the tensile strength and yield strength of our conventional steel (Silico Alloy XVI) decreased. At Silico Alloy Lab, we succeeded in fine and dispersed design of intermetallic compounds through component design! We have developed a new stainless material that adds [high strength × high yield] to [hardness × corrosion resistance]. 【Features of Axia Zero3】 ■ High hardness of 56–58 HRC ■ High corrosion resistance equivalent to austenitic phase ■ Achieves high strength of 2000 MPa class ■ High hardness can be achieved at tempering temperature equivalent (aging treatment at 480°C) ■ Minimal thermal deformation and dimensional changes It is possible to reduce total costs through new product development, problem-solving, and extending lifespan. *For details, please download the PDF or contact us directly.

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