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substrate×JFE商事エレクトロニクス プロセスソリューション営業部 実装プロセス営業室 - List of Manufacturers, Suppliers, Companies and Products

substrate Product List

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Low thermal expansion zero alloy material LEX ZERO.

Low thermal expansion zero alloy material LEX ZERO.

A variety of low thermal expansion materials, including the ultimate "zero thermal expansion alloy Rex Zero," high-strength cast steel, and new vibration-damping steel, are available.

【Low Thermal Expansion Material】 - Ultimate Zero Thermal Expansion (LEX ZERO) - OK down to minus 50°C (LEX ZERO NEXT) - Space-Compatible (LEX-STAR) - High Rigidity Plus Low Thermal Expansion (LEX-35E+) 【High Strength Cast Steel Material】 (TNCM-α) 【New Vibration-Damping Cast Steel】 (ETA-BF1) Compatible with cast and forged products. Capable of manufacturing from small to super large items (from 10 grams to 15 tons), with quick response using block material in stock (400X400X150 mm), and can be cut to your desired size. Supports complex shapes, with high near-net shape capability for sand molds and lost-wax cast products. Test pieces for trial use are available upon request, please inquire. Surface treatments: Electroless Ni plating, black electroless Ni plating, black chrome plating, etc. It also features good machinability (ease of cutting) compared to super alloys.

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  • alloy

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Low Thermal Expansion Material

Low Thermal Expansion Material

LEX Zero Thermal Expansion Material CTE = 0 (Zero)

Providing Materials and fabrication services Both Casted and Forged materials available 3D Additive Manufacturing service A variety of product line up from Zero expansion. Temperature range: -269 to 350 degree Celsius (selectable from product lineup)

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  • alloy
  • Other optical parts
  • Resin mold

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Case Study of Smart Reel Rack Implementation ② - Switching from Tower-Type Automated Warehouse

Case Study of Smart Reel Rack Implementation ② - Switching from Tower-Type Automated Warehouse

51 smart reel racks have been introduced at a major Japanese company! Achieving 1,466 hours/year in reel management labor reduction, approximately 50% warehouse space savings, and zero implementation errors!

Many of the customers who inquire about the electronic component reel management system "Smart Reel Rack" are those who are considering or have previously considered a tower-type automated warehouse. In this case study, you can see why a customer who was operating a tower-type automated warehouse switched to the "Smart Reel Rack." Customers looking to improve the efficiency and space-saving of electronic component reel management should definitely take a look! *For more details, please refer to the PDF materials or feel free to contact us.

  • Other mounting machines
  • rack
  • Racks and Cases

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Proposal for solving issues in the inbound and outbound operations of the electronic component shelf "Smart Reel Rack"!

Proposal for solving issues in the inbound and outbound operations of the electronic component shelf "Smart Reel Rack"!

An electronic component shelf that achieves efficient warehouse space-saving for the management of electronic component reel inventory! Equipped with free location, FIFO, and a mis-picking prevention alarm function!

The electronic component inventory management system "Smart Reel Rack" has been widely adopted by customers facing the following challenges. 【Examples of Challenges】 ■ It takes time to search for the target reel because a storage location is designated for each reel... ■ There is a lot of wasted space because each reel has a designated storage location... ■ Managing FIFO (First In, First Out) is difficult, and it's unclear which reel to use... ■ There have been instances where time was wasted on setup changes due to the wrong reel being dispatched... By linking your existing equipment with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Cases * We can also propose X-ray component reel counters. * For more details, please refer to the PDF materials or feel free to contact us.

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  • Other mounting machines
  • Circuit board processing machine
  • Production Management System

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Smart reel rack with moisture-proof management function [For solving electronic component management issues]

Smart reel rack with moisture-proof management function [For solving electronic component management issues]

Equipped with a powerful dry unit that achieves rapid dehumidification. The management of electronic component reels for inbound and outbound logistics is also streamlined.

The "Smart Reel Rack with Moisture Control Function" is a storage system for electronic component reels that enables rapid dehumidification through a super-powerful drying unit. It features functions that enhance the efficiency of inbound and outbound operations, such as instantly notifying with LED lights about empty slots or slots with reels to be retrieved, and alerting users of retrieval errors with alarms. 【Features】 ■ Humidity management is possible with automatic lock mode ■ Temperature and humidity display, as well as recording on a server ■ Humidity can be adjusted digitally (1-45% RH ±3%) ■ Highly airtight cabinet with excellent strength and durability ■ Rack modules and shelves are coated with anti-static paint and include grounding wires ■ Compatible with AC100V power supply *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Racks and Cases

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Electronic Component Reel Management System "Smart Reel Rack"

Electronic Component Reel Management System "Smart Reel Rack"

A rack system that realizes the efficiency of electronic component reel inventory management. Production efficiency increased by approximately 6 times!

The smart reel rack system provided by our company is an intelligent solution for storing electronic component reels supplied to electronic circuit board assembly lines, significantly improving the overall production efficiency of the electronic circuit board manufacturing line. This smart reel rack performs smooth and fast inbound and outbound operations of electronic component reels while dramatically reducing the burden on operators and minimizing operational errors by collaborating with upper systems and assembly machines. It has been particularly well-received by customers who manage many reels manually in small lots of various types. 【Features】 ■ Automatically generates outbound lists based on production plans and remaining parts information ■ Equipped with a first-in, first-out function for outbound operations from older reels ■ Shortens work pathways and improves work efficiency through free location management ■ Issues an alarm when a reel without an LED indicator is taken, preventing incorrect outbound operations ■ Can be linked with customers' upper systems and certain manufacturers' assembly machines ■ Reduces the time required for model switching, thereby decreasing operational errors ■ Can be linked with certain manufacturers' assembly machines *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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  • Mounter

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Smart Reel Rack for Warehouses "PSP7" (1344)

Smart Reel Rack for Warehouses "PSP7" (1344)

We contribute to improving your inventory efficiency with a large-capacity smart reel rack that can store 1344 reels (reel size 7").

The "PSP7" (1344) is a smart reel rack for warehouses with 6 shelf levels. The dimensions are W2260×D400×H1710mm. The weight is 123KG. Based on your requirements, we will propose the optimal shelf specifications. If you have any requests, please feel free to contact us. 【Specifications】 ■ Size: W2260×D400×H1710mm ■ Weight: 123KG ■ Capacity (number of reels): 1344 (reel size 7") ■ Number of shelf levels: 6 ■ Input power: 100V–240V ■ Output power: 12V ■ Peak power: 350W *For more details, please refer to the PDF document or feel free to contact us.

  • Mounter
  • Substrate transport device (loader/unloader)
  • Circuit board processing machine

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We provide total solutions with a diverse range of products and high technical capabilities!

We provide total solutions with a diverse range of products and high technical capabilities!

We provide total solutions for implementation through implementation-related equipment and systems, starting with Panasonic, to solve our customers' implementation challenges!

In our department, we provide a total solution for assembly that meets the demands of our customers, who are globally expanding, particularly in China, Thailand, Malaysia, and Vietnam, by focusing on Panasonic Smart Factory Solutions' excellent assembly equipment to support high performance, miniaturization, and lightweight electronics products. This includes not only peripheral equipment but also technical support and maintenance, all delivered with a diverse range of products and high technical expertise. You can view our company introduction video at the following link: https://www.jfe-shoji-ele.co.jp/pv-2016/ 【Business Activities】 ■ Providing total solutions from design and development to production of various semiconductor products, as well as sales of peripheral and measuring equipment, and product planning. ■ Sales, installation, and maintenance of equipment and peripheral devices related to the assembly, inspection, and mounting of electronic components. ■ Sales and maintenance of industrial cleaning equipment and various cleaning agents. ■ Sales and maintenance of products and solutions that contribute to factory automation and smart manufacturing.

  • Other mounting machines
  • Other semiconductor manufacturing equipment
  • Semiconductor inspection/test equipment

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Introduction of the "Smart Reel Rack" electronic component shelf with anti-misdelivery alarm function!

Introduction of the "Smart Reel Rack" electronic component shelf with anti-misdelivery alarm function!

An electronic component shelf that achieves efficient warehouse space-saving for the management of electronic component reel inventory! Realizing zero incorrect shipments with an alarm to prevent shipping errors!

The "Smart Reel Rack" is an electronic component shelf that can achieve zero mis-shipments through a mis-shipment prevention alarm. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because a storage location is designated for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it is unclear which one to use first... By linking the "Smart Reel Rack" with your existing assembly equipment, we have achieved approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.

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  • Other mounting machines
  • Circuit board processing machine
  • Production Management System

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We are currently offering a collection of case studies on the "Streamlining of Electronic Component Reel Inventory Management"!

We are currently offering a collection of case studies on the "Streamlining of Electronic Component Reel Inventory Management"!

Achieved a reduction of approximately 1/3 in the outbound time for electronic component reels! A case study demonstrating that two racks can cover approximately 100% of an estimated 950 reels!

This document summarizes the case study of the introduction of the "Smart Reel Rack" at Adtech Plasma Technology Co., Ltd., which manufactures power supplies for semiconductor manufacturing equipment. Customers facing the following challenges should definitely take a look! ■ It takes time to pick electronic component reels. ・ It took 2 to 3 hours to dispense 200 to 300 reels of one type, which was done multiple times a day. ■ There are many setup change tasks, making it difficult to improve production efficiency. ・ Due to the variety of products in small quantities, the frequency of setup changes was high, taking 4 to 6 hours just for inbound and outbound operations each day. ■ Mistakes in electronic component reel inventory management could not be prevented. ・ Mistakes occurred among workers with limited experience and understanding, leading to a situation where operations were dependent on individuals. ・ To achieve increased production, improving work efficiency and preventing mistakes, which would reduce the burden, were challenges. For more details on the case study, please check the "PDF Download" below!

  • Other mounting machines
  • Other electronic parts
  • Other production management systems

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Smart reel rack with moisture control function for automotive manufacturing.

Smart reel rack with moisture control function for automotive manufacturing.

Rapid dehumidification improves quality! Achieve efficiency with the smart reel rack.

In automobile manufacturing, quality control of electronic components is extremely important. However, there are many challenges, such as deterioration due to humidity, the complexity of reel management, and decreased work efficiency due to retrieval errors. Therefore, we propose a "smart reel rack with humidity control features" to solve these issues. 【Usage Scenarios】 - Storage and management of electronic components in automobile manufacturing - Prevention of deterioration of electronic components due to humidity - Streamlining reel management - Prevention of retrieval errors - Reduction of work time 【Benefits of Implementation】 - Improvement in the quality of electronic components - Reduction of work time due to streamlined reel management - Prevention of defective products caused by retrieval errors - Extension of product lifespan through humidity management

  • Racks and Cases

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Smart reel rack with moisture control function for aircraft manufacturing.

Smart reel rack with moisture control function for aircraft manufacturing.

Achieve quality improvement with a smart reel rack featuring moisture management functionality!

In aircraft manufacturing, quality control of electronic components is extremely important. However, deterioration of electronic components can progress due to humidity and storage conditions, potentially leading to a decline in product quality and delays in the manufacturing process. Therefore, we propose a "smart reel rack with moisture control features" to maintain the quality of electronic components and streamline management. 【Usage Scenarios】 - Storage of electronic components in aircraft manufacturing - Storage of electronic components in environments where humidity management is challenging - Streamlining the management of electronic component inventory - Maintaining the quality of electronic components 【Benefits of Implementation】 - Prevents deterioration of electronic components, contributing to improved product quality - Reduces losses due to incorrect retrieval or storage, achieving greater efficiency in the manufacturing process - Strengthens traceability in quality management through records of temperature and humidity control - Reduces the workload of employees, leading to improved work efficiency

  • Racks and Cases

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Smart reel rack with humidity control function for semiconductor manufacturing

Smart reel rack with humidity control function for semiconductor manufacturing

Achieve quality improvement with rapid dehumidification and efficient inventory management!

In semiconductor manufacturing, the quality control of electronic components is directly linked to product reliability. In particular, electronic components that are susceptible to moisture require an appropriate storage environment. However, traditional storage methods have faced challenges such as deterioration due to humidity and inefficiencies in the inbound and outbound operations. Therefore, our "Smart Reel Rack with Moisture Control Function" is a groundbreaking product that addresses these issues. 【Usage Scenarios】 - Storage of electronic components in semiconductor manufacturing plants - Prevention of deterioration of electronic components due to moisture - Streamlining of inbound and outbound operations - Prevention of incorrect component retrieval - Recording and visualization of temperature and humidity management 【Benefits of Implementation】 - Improvement in the quality and yield of electronic components - Reduction in work time due to increased efficiency in inbound and outbound operations - Prevention of defective products caused by incorrect component retrieval - Strengthening of quality control through the recording of temperature and humidity management

  • Racks and Cases

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Smart reel rack with moisture control function for communication equipment manufacturing.

Smart reel rack with moisture control function for communication equipment manufacturing.

Achieve quality improvement and efficiency with a smart reel rack featuring moisture management functionality!

In the manufacturing of communication equipment, quality control of electronic components is directly linked to product reliability. However, there are many challenges such as deterioration due to humidity, the complexity of reel management, and work delays caused by retrieval errors. The smart reel rack with humidity control features is a groundbreaking storage system that addresses these challenges, improving the quality of electronic components and enhancing work efficiency. 【Usage Scenarios】 - Storage of electronic components in communication equipment manufacturing - Storage of components where humidity management is crucial - Streamlining reel management - Preventing retrieval errors - Reducing work time 【Benefits of Implementation】 - Suppressing quality deterioration of electronic components, thereby enhancing product reliability - Reducing work time through streamlined reel management - Improving work efficiency by preventing retrieval errors - Strengthening quality control through the recording of temperature and humidity data

  • Racks and Cases

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Smart reel rack with humidity control function for robot manufacturing.

Smart reel rack with humidity control function for robot manufacturing.

Achieve quality improvement and efficiency with a smart reel rack equipped with moisture management functions!

In robot manufacturing, quality control of electronic components is directly linked to the reliability of the products. However, there is a risk of component deterioration and issues caused by static electricity due to humidity and storage conditions. Therefore, we propose the "Smart Reel Rack with Humidity Control Function," which significantly improves the quality and management efficiency of electronic components. 【Usage Scenarios】 - Storage of electronic components in robot manufacturing - Storage of components in environments where humidity management is challenging - Streamlining component management - Prevention of component retrieval errors - Quality improvement 【Benefits of Implementation】 - Quality improvement through prevention of electronic component deterioration - Suppression of issues caused by static electricity - Reduction of work time through streamlined component management - Improvement of work efficiency by preventing component retrieval errors - Stabilization of product quality through appropriate humidity management

  • Racks and Cases

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